The hyperMILL 2025 CAD/CAM Software Suite from OPEN MIND Technologies features highly productive programming and machining strategies that the company says enable accurate, efficient 2.5D, 3D, precision 5-axis, and mill/turn machining.

The 5-axis automatic tool orientation mode in hyperMILL 2025 ensures optimized machining, enabling efficient and reliable tool paths on the most complex components, the company says. The 5-axis automatic tool orientation mode algorithm uses a pre-analysis of the entire tool path to calculate machining sequences of simultaneous and indexed tool movements, reducing the number of inputs required for 5-axis machining and saving time when programming challenging parts.

A 5-axis hole deburring strategy excels at deburring sharp edges on holes and intersecting holes, the company says.

The software suite will be used in live demonstrations this September at EMO 2025, Hanover, Germany, which will include key components of networked production environments and live aerospace turn/mill machining operations. Integration with the Hummingbird (MES) Software Suite will also be highlighted.

At the show, a Mazak Integrex i-100H S Turn/ Mill Center will be under power in the OPEN MIND booth, demonstrating how to manufacture an aerospace component with 5-axis technologies and hyperMILL TURNING Solutions. The hyperMILL offers a wide range of functions and strategies for mill-turning, turn-milling, and turning. EMO offers attendees the opportunity to see and experience the latest hyperMILL strategies.

Four workstations will be used to demonstrate hyperMILL functionalities, and four key components of the Hummingbird Manufacturing Execution System, including synchronized planning and control, machine data acquisition, tool management, and CAM/CNC integration, will be shown as an important step towards digitalization.

For more information about the latest release of hyperMILL 2025, click here.