Inserts with MM/RM Chipbreaker

Inserts with MM/RM Chipbreaker

KORLOY has launched new chipbreakers " MM " (Medium Machining) and " RM " (Rough Machining) for stainless steel materials. Stainless steel can be classified into three groups: austenite, martensite and ferrite. In principle, the surface of stainless steel materials generally tends to be very smooth and coupled with a very strong corrosion resistance.

January 26, 2017

KORLOY has launched new chipbreakers " MM " (Medium Machining) and " RM " (Rough Machining) for stainless steel materials. Stainless steel can be classified into three groups: austenite, martensite and ferrite. In principle, the surface of stainless steel materials generally tends to be very smooth and coupled with a very strong corrosion resistance.

Thanks to these positive features, it can be used for various purposes without painting and surface treatment. 13Cr, 18Cr and 18Cr-8Ni are typical high-alloy steel of stainless steel.

Stainless steel has a strong tendency for workhardening and built-up edge, and has a strong resistance force. Due to these features, stainless steel is classified as a difficult-to-cut material, which shortens tool life by causing damage on the cutting edge and built-up edge. Because stainless steel and difficult-to-cut materials are tough and hard, it is important to choose the right geometry and grade.

MM chip breaker for (medium operation), the first recommendation for stainless steel has a dual-angle land and reinforced toughness, which leads to stable tool life as well as less cutting load thereby minimizing built-up edge.

In the range of high feed and high depth of cut, its wide chip pocket prevents chips from curving toward the minor cutting edge, then evacuates chips to prevent plastic deformation and excessive wear on minor cutting edge.

RM chip breaker for (roughing operation), has a low resistance-type chipbreaker characterized by wide land and rake angle. It is recommended for rough cutting or when burr occurs due to flank wear. It evacuates chips and heat caused by tough cutting parameters such as high feed and deep depth of cut through its gradual rake angle. RM chipbreaker ensures stable tool life, along with its effective chip evacuation and cutting heat dispersion.

Glossary terms in this article

  • corrosion resistance
    Ability of an alloy or material to withstand rust and corrosion. These are properties fostered by nickel and chromium in alloys such as stainless steel.
  • plastic deformation
    Permanent (inelastic) distortion of metals under applied stresses that strain the material beyond its elastic limit.
  • workhardening
    Tendency of all metals to become harder when they are machined or subjected to other stresses and strains. This trait is particularly pronounced in soft, low-carbon steel or alloys…
  • depth of cut
    Distance between the bottom of the cut and the uncut surface of the workpiece, measured in a direction at right angles to the machined surface of the workpiece.
  • chipbreaker
    Groove or other tool geometry that breaks chips into small fragments as they come off the workpiece. Designed to prevent chips from becoming so long that they are difficult to cont…
  • flank wear
    Reduction in clearance on the tool’s flank caused by contact with the workpiece. Ultimately causes tool failure.
  • martensite
    Formed during rapid cooling of austenite at the temperature rate higher than 500º F (260º C) per second. Such rapid cooling causes restructuring of crystalline lattice of gamma iro…