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From Cutting Tool Engineering

Know how to hold ’em

END USER: The Boeing Co., www.boeing.com. CHALLENGE: Boost productivity and reduce setup time when machining carbon fiber-reinforced plastic aircraft components. SOLUTION: Abrasive waterjet cutting technology and flexible workholding.

March 15, 2011

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END USER: The Boeing Co., www.boeing.com. CHALLENGE: Boost productivity and reduce setup time when machining carbon fiber-reinforced plastic aircraft components. SOLUTION: Abrasive waterjet cutting technology and flexible workholding. SOLUTION PROVIDER: Flow International Corp., (800) 446-FLOW, www.flowwaterjet.com

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Strong, lightweight carbon fiber-reinforced plastic is the go-to structural material for aircraft makers seeking fuel efficiency. A 1⁄16 “-thick CFRP wing skin, for example, has the same strength as a ¼ “-thick aluminum one but weighs 30 percent less. As a result, CFRPs are finding increasing application in new aircraft. A prime example is Boeing’s 787 Dreamliner, which is about 80 percent CFRP by volume and 50 percent by weight.

Mits HI 1.tif

Courtesy of MHI Proprietary

On a 120 ‘-long waterjet machine, a reconfigurable fixture from Flow employs 342 servocontrolled, vacuum-tipped actuators to hold a 100 ‘-long CFRP wing skin for a Boeing 787 airliner.

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