Honing an engine's cylinder bores enhances their geometry, surface finish and dimensional accuracy, improving their fit and alignment with pistons and thereby increasing the engine's life and power density while decreasing its vibration, friction and emissions.
Learn when to apply motorized, hand-held drills; fine-toothed, diamond-cut routers; compression routers and veined PCD tools to machine composite materials.
Drag finishing—fixturing parts and dragging them through abrasive media—can prevent part-to-part contact, achieve tight edge tolerances, impart fine finishes and be used on parts with a number of characteristics: delicate, high value, complex geometries and multiple contours.
Reliably drilling high-quality holes in ductile cast iron requires understanding the material's structure, avoiding problems such as core shifting, keeping machining temperatures down and other considerations.
High-speed, vibration-free endmilling of aluminum workpieces requires cutting tools with certain features and requires certain types of toolholders. Also, it can be aided by cutting strategies.