Rego-fix

REGO-FIX Tool Corp. displayed a range of products designed to enhance efficiency, precision and flexibility in toolholding and automation during IMTS 2024. From advanced vibration monitoring systems to autonomous tool-changing solutions, REGO-FIX demonstrated its commitment to pushing the boundaries of manufacturing technology.

toolVibe

One of the highlights at the REGO-FIX booth was the new toolVibe sensory toolholder system featuring a built-in accelerometer. This system measures real-time vibrations during cutting, allowing manufacturers to optimize machining processes, detect anomalies and prevent potential problems.

“We’ve integrated accelerometers directly into the toolholder,” explained David McHenry, senior engineering manager at REGO-FIX USA. “This system not only measures vibrations but can also record data to analyze cutting conditions.”

Available for the most common toolholder standards in the U.S. — HSK 40E, HSK 63A and CAT 40 — the toolVibe system is ideal for shops looking to improve machining performance. Additionally, a complementary accessory called the magVibe allows users to monitor vibrations at the spindle or fixture level, providing further insight into machine health and setup accuracy.

Expanded Toolholding Capacity

REGO-FIX also unveiled the powRgrip PG 48 machine, a 15-ton press capable of handling larger tool diameters up to 1.5" (40 mm). This marks a significant expansion from the previous maximum diameter of 1".

“This system uses a press-fit taper-to-taper lock, creating a high-clamping force without the need for heat,” McHenry explained. “It’s safer and avoids issues related to fumes or excessive temperature.”

Despite the increase in size and pressure, the PG 48 maintains REGO-FIX’s hallmark simplicity and reliability, taking just 15 seconds for a complete cycle.

Automated powRgrip system

Also featured at the REGO-FIX booth was the automated powRgrip system, a fully autonomous solution designed for large-scale tool changes. Equipped with a programmable logic controller, the system can be tailored to perform hundreds of tool changes unattended, making it ideal for overnight or weekend operations.

“This system allows manufacturers to integrate autonomous tool changing into their workflows,” said McHenry. “With the right integrator, it can handle anywhere from 500 to 1,000 tool changes over a weekend.”

The flexibility of the system is another key advantage. It can accommodate multiple PG series, linear axes, or additional robotic arms, depending on the customer’s specific requirements. “We don’t dictate what the system should look like,” McHenry added. “We work with our customers to design a solution that fits their needs perfectly.”

McHenry emphasized the company’s commitment to flexibility and customer collaboration throughout their offerings. Whether it’s vibration monitoring with the toolVibe, larger tool capacity with the PG 48, or autonomous tool changes with the powRgrip system, REGO-FIX solutions are designed to meet the evolving demands of modern manufacturing.

Visit the REGO-FIX website to learn more.