Alan Richter

Economic pundits anticipate global machine tool consumption will increase 2.1 percent in 2017, reaching a market value of $73.6 billion, according to the German Machine Tool Builders' Association, Frankfurt am Main, Germany. The group released the machine tool business data at a March 9 press conference in Chicago for the EMO trade show, which takes place Sept. 18 through Sept. 23 in Hanover, Germany.

It's no secret that shop owners and managers frequently bellyache about the difficulty of attracting skilled workers and poach staff from other manufacturers by offering better pay.

Automated inspection equipment can offer advantages, such as enabling lights-out machining, but manual methods are typically less expensive and can provide quicker results. One example is a manually operated gage for inspecting round cutting tools.

In an article posted Feb. 9 at Forbes.com, Bill Conerly of Conerly Consulting LLC, Oswego, Ore., discussed how U.S. manufacturers need engineers to thrive because engineers invent products and optimize production methods.

END USER: North Bucks Machining Ltd., +1908-611-669, www.northbucksmachining.co.uk. SOLUTION PROVIDER: Open Mind Technologies USA Inc., (888) 516-1232, www.openmind-tech.com. CHALLENGE: Efficiently rough-machine a mountain bike frame from a solid piece of aluminum stock. SOLUTION: A CAM software's high-performance roughing module.

Being able to broach a blind keyway while keeping the part on the same CNC machine tool used to perform the other machining operations provides a significant improvement in setup, reliability and accuracy, compared to moving the part to a dedicated broaching machine.

According to Autonetics LLC, automated gaging units (AGUs) for threads are hot. The Cary, N.C.-based AGU manufacturer reported that it shipped 10 systems in the third quarter of last year to U.S. pipe mills that produce oil country tubular goods. No shipments occurred in the fourth quarter because the industry experienced a downturn, so capital expenditure projects got cut or delayed, noted Jeff Heath, COO of Autonetics. However, he said, the projects are starting to receive funding again. "We have about four in the build phase."

Working in the bleak midwinter while the metalcutting sector transitions through a downturn sounds like a recipe for the blues. But it doesn't have to be. When things are a bit slow, it can be a good time to do some housekeeping and other chores around the shop that get put on the backburner during more active times. Investing in automation and other productivity-boosting equipment can also be wise during a soft stretch.

Time-tested workholding allows a parts manufacturer to target other areas for improvement, if needed. Husky Corp., for example, needed space-saving hydraulic components when refixturing a dial machine with limited space for fixtures and conducted an extensive search 30 years ago for a solution, said Darrell Vilmer, senior manufacturing engineer – machine/fixture designer for Husky.

One of the activities CTE Editor Alan Richter enjoys most about his job is touring production facilities. The visits give him a chance to see how parts and products are made while meeting face-to-face with talented metalworking professionals.

Running a small to medium-sized machine shop business presents many challenges. Alliance Broach & Tool, East China, Mich., has been in the business of building its operations and client base for more than 35 years; the company knows about some of these challenges. In spite of a tough economic climate, however, Alliance continues to significantly grow. After nearly 40 years, that is an impressive accomplishment.

Although the James Webb Space Telescope isn't scheduled to be launched on an Ariane 5 rocket from French Guiana until October 2018, NASA announced that the 18th and final primary mirror segment was recently installed on what will be the biggest and most powerful space telescope.