General Machining & Manufacturing Processes

Bill and Dan welcome attendees and introduce two new ARCH Cutting Tools offerings: the Capto‑compatible PSC connection via the ULTRA‑DEX 944 series of tool holders, and the REVERE 977 Quarter Horse carbide end mill. They detail specifications—such as multiple SKUs, robust 0.250″ (6 mm) shank sizes for increased rigidity, and optimized 3‑flute geometry—showcasing high‑performance tooling including special CBN and ceramic‑tip variants.

Kennametal Inc.'s new 12xD and 50xD solutions for its KenDrill HPR Solid Carbide Long Length Drills lineup, modernizing the deep drill offering with features such as a new point geometry and coating with 4-margin lands for a much longer tool life, the company says.

Scott from Marubeni Citizen-Cincom walks us through the BNA-42SY5 automation system, a dual-spindle, single-turret Swiss-style lathe equipped with integrated robotics.

Hexagon's Manufacturing Intelligence's Autonomous Metrology Suite, which was developed on Hexagon's cloud-based Nexus platform, is designed to transform quality control across manufacturing industries worldwide. By removing coding from CMM workflows, the company says it helps manufacturers speed-up critical R&D and manufacturing processes as experienced metrologists become harder to find.

The Severance Micro-Stop Countersink system allows depth of cut to be adjusted (without tools, just a twist of the wrist) in increments of 0.001". The SC-25P, SC-25PR, SC-35P & SC-35PR unit provide a .0005" increment per click of the unit. The tool holders also provide a base to establish perpendicularity of the cutter to the work surface. Oversize bases can be supplied on special order, and bases can be modified to accommodate special clearance or contour problems.

Datanomix, developer of Data-Powered Production intelligence for precision manufacturers, expanded its AI functionality across its software portfolio. AI-driven advancements include: FactoryMate, an intelligent assistant that acts like a digital floor supervisor, analyzing production reports and providing real-time analysis; G-Code Cloud + DNC, a secure and AI-enhanced platform for managing and distributing G-Code programs; TMAC AI that offers predictive quality insights by analyzing machine sensor data, including spindle load, vibration, and tool wear, detects process drift and tooling issues before they impact part quality or machine health, provides process control insights to engineers and operators alike.

Shane Fricke of Kennametal walks viewers through the company's latest tooling innovations at MT Series East 2025. He introduces his role and showcases a range of solutions, including the FBX flat-bottom drill designed for efficient chain drilling and high-performance machining in titanium and other tough alloys.

Seco Round 20 copy mills and inserts are designed for use in myriad applications, including face, side, slot, plunge, and ramp milling. The cutters and inserts are suited for medium-to-rough milling in steel, stainless steels and heat-resistant superalloys as wee as applied to cast iron and hardened steels. Large-diameter inserts maximize material removal rates and offer a cost-effective means to generate an R10 mm radii with 20 mm round inserts.

MOCAP has added a new protective solution to its product catalog: its BNCD Series of Domed Bolt and Nut Caps. Designed to provide both protection and a finished appearance, the company says these caps are "ideal for covering exposed bolt and nut heads in a variety of industrial, commercial, and consumer applications."

MOCAP has added a new protective solution to its product catalog: its BNCD Series of Domed Bolt and Nut Caps. Designed to provide both protection and a finished appearance, the company says these caps are "ideal for covering exposed bolt and nut heads in a variety of industrial, commercial, and consumer applications."

Brian Curley introduces Walter Tools and their new Walter Americas Campus in Greer, South Carolina, which enhances manufacturing capabilities. The company focuses on drill manufacturing, customer projects, and training services aimed at improving productivity.

Mike Coffey, Field Service Engineer at Rush Machinery, introduces the RushCut, a fully enclosed, semi-automatic cut-off machine designed for the quick and efficient cutting of carbide and high-speed steel rods and tool ends. The RushCut accommodates diameters ranging from 1/8″ to 1-1/4″ (3.175 mm to 31.75 mm) and features air-actuated clamping, a PLC-controlled stepper motor, and a joystick override for manual positioning and feeding.Its full enclosure ensures effective coolant containment, and the touchscreen HMI facilitates straightforward setup and operation.nn