General Machining & Manufacturing Processes

Inspection Manager is a comprehensive database-driven solution for manufacturing quality management throughout the production and supply chain process. The centralized database contains manufacturing inspection plans, ballooned drawings, inspection results, First Article Inspection (FAI) and Statistical Process Control (SPC) reporting and incorporates all quality requirements that enables accountability, traceability, and repeatability. The streamlined quality inspection process eliminates paper documents, prevents human interpretation errors, standardizes best practices, and increases efficiencies in collaboration and compliance on the shop floor. n

This Grieve shelf oven features 6" insulated walls, integrally welded construction, channel shelf supports and nickel-plated wire shelves. Additional features include 304 stainless steel interior and Trilite Green enamel painted aluminized steel exterior.

The EnDat 3 protocol carries forward the features and benefits of the well-established original EnDat. To achieve this, EnDat 3 relies on a new architecture that not only preserves and improves upon proven technology but also maintains the best possible continuity and compatibility with previous versions.n

The Sapphire product family now includes Sapphire Gen 2, the 1-meter tall Sapphire 1MZ and Sapphire XC—all using the laser powder-bed fusion (LPBF) process with patented capabilities to print without consideration of support structures. Sapphire systems specifically address the aerospace, power generation, and energy markets' unmet needs for quality-assured manufacturing of uncompromised geometries.

With SINUMERIK ONE, machine tool builders can virtually map their entire development processes — significantly reducing the product development phase and time-to-market for new machines. The virtual preparation of machine commissioning can also reduce the duration of actual commissioning considerably. The virtual model of the machine opens new possibilities for builders and users alike.

Takumi USA has partnered with Renishaw to be the first CNC machine tool brand to offer Renishaw's Set and Inspect app for the Fanuc control.

After 265 laps, car No. 96 crossed the finish line at the Hollywood Casino 400 race, finishing at 27, garnering 10 points in the NASCAR Cup Series, and capping off a successful first weekend with GF Machining Solutions as the car's primary sponsor.

The new machine design allows the easy switch from automatic to manual operation without time consuming re-tooling. This can be highly advantageous for processing of somewhat larger single components. All the operator has to do is to unlock the rotary basket and move it to the rear of the blast cabinet. This provides work space for the manual handling and blasting of somewhat larger components. The clever design ensures that the operator is not exposed to any moving parts so that no additional safety features are necessary.

With five axes of motion and storage for 40 tools, the machine can grind thread grooves and also machine the nut circumference, end surface, key grooves, and return tube holes in a single setup. In addition to producing large savings in manufacturing time, elimination of setup changeovers also assures exact phase alignment of thread grooves and return tube holes. A standard touch probe enables automatic pre-processing phase alignment of the thread groove and wheel.n

The Micro End Mills feature a patented neck design with up to 10x diameter, enabling reach into deep contours. For optimal machining performance, a high radial bending strength withstands alternating stress on the cutting edge and relieved neck. The new Emuge end mills offer High Speed Cutting finishing of 2D and 3D contours, and are offered in square, ball nose, and torus end types. Featuring a short, stable cutting geometry, the end mills are available in Solid Carbide and CBN designs.n

Prospective companies interested to improve efficiency in the CADCAM/nesting process can request a free nesting benchmark comparison. By providing DXFs of parts alongside a nest of the same parts customers can see what percentage JETCAM's high performance nesting could save on material over their existing software. Programming time can be drastically reduced by automating processes such as CAD import, tooling and automatic nesting, while machine runtime can also often be improved, with parts being common cut or (for lasers) JET-Cut fully automatic fly cutting.n

OSG USA Inc. focuses on its AE-VML long flute, anti-vibration carbide endmill in a detailed video replete with cutting demonstrations captured during a live event. The report is one of several "live" videos produced for OSG's YouTube channel that are intended to demonstrate new tools and answer customer questions.