General Machining & Manufacturing Processes

FANUC Corporation, supplier of robotics, CNC and factory automation has announced the production of its 500,000th robot. The company is working toward ramping production up from 6,000 to 11,000 units per month. To that end, FANUC is building a new factory, which is scheduled to open in August 2018.

Photo etching is a fast, efficient and cost-effective method for the manufacture of small precision metal parts using etchant chemistries. It is well-suited for development, prototype and production volumes, and has the ability to ramp up from low- to high-volume runs extremely quickly. Photo etched parts are burr and stress-free, the complexity of shape is unlimited, and there is absolute flexibility to change the design at any time as the process uses easily altered digital tooling.

Regal Cutting Tools, Roscoe, Ill., has been part of Hononegah Community High School's Workplace Readiness Program for years, including job shadowing and training workshops. The company also is very involved in Beloit Memorial High School's technical programs, providing mentorship, summer apprenticeships and internships. The success of the programs with Regal Cutting Tools and other companies has created a problem. "I never have enough students to make my level three machining class run," said a machining and welding instructor at Beloit Memorial. "The reason why is because they're pilfered off the machining two class to work for these different companies. It's an excellent sign of demand."

FANUC's new SCARA robots feature high-speed, precise operation for pick and place, assembly, testing/inspection and packaging processes in a wide range of industries including consumer electronics, auto component, plastics, food and beverage, lab automation, appliances and medical device manufacturing. A compact, lightweight design provides significant space savings.

To reduce training time and improve worker safety in the high-risk environment of industrial manufacturing, Tobii Pro Insight conducts eye-tracking studies. For example, the Stockholm, Sweden-headquartered company reported that its research consultants conducted an eye-tracking study at the metal foundry of H&H Castings Inc., York, Pa., and the attention-based study revealed unique insights that will contribute to quicker onboarding of new workers, new efficiencies in its operations, new training guidelines and reductions in the risk of accidents.

JW Winco Inc. announced it has available GN 223 steel control levers with round through-bore, with or without keyway and square through-bore versions.

ShareAmerica introduces Rochelle White, an example of a next-generation manufacturing worker: "White, 28, of Chicago, represents the next generation of American workers getting groomed for advanced manufacturing jobs. She is in the final phase of a free, 13-month program at Building Self Determination Industries, which operates a manufacturing company on the city's South Side, where unemployment and poverty rates are high. Once White completes the program, she will be a certified robotics technician."

Hexagon Manufacturing Intelligence today announced its support for Workshops for Warriors (WFW), a non-profit school created to train military veterans in the field of advanced manufacturing. Hexagon has contributed several portable ROMER Absolute Arms to help expand the program into metrology education with industrial grade equipment and expert mentoring.

BIG KAISER has introduced the R-Cutter CKB Type, a new modular round chamfering tool. The R-Cutter CKB3 and CKB5 is an ultrahigh-feed front and back radius chamfering mill, which features high rake angles that reduce cutting resistance and minimize burr generation.

Tebis America has announced the latest Release 5 of its Version 4.0. Tebis has especially optimized the performance of its software with the current Version 4.0, Release 5. This helps users significantly accelerate their processes without functional restrictions. Examples include machine simulation, working with tool sets, searching for tools in feature machining or exchanging tools in the Job Manager.

My Nov. 20 blog post titled "Manufacturers favor a digital workplace transformation but hold tight to their wallets" generated an insightful response from Jesse Z. Melton, owner of Harpers Ferry Toolworks.

With the usability of 6-axis hexapods increasing in research and industry applications, PI introduces a new medium-load 6-axis precision motion platform, the H-825 hexapod. The H-825 provides a self-locking load capacity up to 30 kg (66 lbs).