Machining

Products • March 1, 2016

Ultrafine-grain graphite

Mersen USA offers ultrafine-grain graphite for sinker EDMing. The top-performing DS4, featuring the DarkStar ultrafine-carbon particle, helps users confidently handle challenging EDM operations while saving money, according to the company. The easy-to-machine and strong DS4 imparts a fine surface finish and intricate detail.

Products • March 1, 2016

Flute-Tech diamond grinding wheels

TechMet Carbides Inc. says its Flute-Tech diamond grinding wheels have a universal hybrid bond system that performs better than polyimide bond systems at a similar price point. The diamond wheels are easy to true and dress on conventional truing equipment and are suitable for use with all spindle powers.

Products • March 1, 2016

Low-Profile Freedom Cutter

Mil-Tec Inc. says its Freedom Cutter low-profile, indexable milling system offers the value and performance of the standard Freedom Cutter but has less mass and half the weight. It is ideal for single-pass finishing on 40-taper CNC machines and small milling machines. The low-profile cutter accepts all standard Freedom Cutter inserts.

Products • March 1, 2016

Crusher and Centrifuge/Wringer System

PRAB offers the vertical-axis crusher and diagonal-shaft centrifuge/wringer system for reclaiming cutting fluids and reducing bushy metal turnings into dry shovel-grade chips. Dry chips reduce haul-away costs, mitigate risk of spillage or environmental fines, and offer greater returns on metal with dealers.

News • March 1, 2016

SmartCAMcnc opens new CNC training center

SmartCAMcnc, Springfield, Ore., recently announced the opening of a new instruction center for training CNC programmers to use the SmartCAM Computer-Aided Manufacturing (CAM) software family. The new facility is located at the company's corporate headquarters in Springfield.

News • March 1, 2016 • Kip Hanson

Machining process targets moldmakers and more

Imagine a machining process that removes material five times faster than milling and 10 times faster than sinker EDMing, machines Inconel and hardened steel with ease, holds tolerances to ±0.0006" and utilizes the same tool to process thousands of parts with virtually no tool wear. Machine builder EMAG LLC USA, Farmington Hills, Mich., calls this process pulsed electrochemical machining (PECM). A subset of electrochemical machining, PECM is far more accurate than the decades-old ECM and has matured into a viable alternative to more-traditional machining processes over the past few years, according to the company.

Products • March 1, 2016

Mikron MILL P 800 U ST

The Mikron MILL P 800 U ST is the first machine tool from GF Machining Solutions LLC to combine milling and 4-axis simultaneous turning in a single clamping. The machine has a 20,000-rpm HSK T63 spindle. Water-cooled torque motors on the A and C axes ensure accuracy and stability, while speed is enhanced through the axes' 0.3-second clamp time in any position.

Products • February 29, 2016

pomBasic Inspection Device

Zoller Inc. offers the »pomBasic« inspection device. The »pomSoft« image-processing software measures the geometries of drills, milling cutters, countersinks and now saw blades.

Products • February 29, 2016

XSYTIN-1 ceramic insert

Greenleaf Corp.'s XSYTIN-1 is a phase-toughened ceramic insert grade that resists wear and thermal shock. It is for milling, turning and grooving heat-resistant superalloys, cast iron, nodular iron, ductile iron, steel and stainless steel at extreme feed rates and high cutting speeds, according to the company. It is suitable for interrupted cuts, scale removal, roughing, semifinishing and finishing.

Products • February 29, 2016

MITGI Thread Mills

Midwest Industrial Tool Grinding Inc. (MITGI) expanded its standard line to include more than 280 thread mills. The tools are available uncoated or with an AlTiN coating. The line includes single-flute, NPTF full-form straight or helical, NPT full-form straight or helical, UN full-form straight or helical, and metric full-form straight or helical thread mills. Specials can be ordered.

Products • February 29, 2016

Custom tools

Leistritz Advanced Technologies Corp. designs cutting tools to fit any spindle in any machine tool. It offers tools for end facing, profile form turning, endmilling, step drilling, thread milling and key seating. According to the company, this high level of expertise and specialization is available to manufacturers seeking to enhance productivity in the aerospace, automotive and medical fields.

Products • February 29, 2016

HGW series tools

G.W. Schultz Tool Inc.'s HGW series tools are available with four, five or seven flutes and are for machining high-temperature alloys, tool steel and most stainless steel alloys. Designed for high-efficiency machining, the nACo-coated tools are suitable for full slotting, climb milling and dry cutting with a high feed. According to the company, customers increased tool life 10 to 30 percent while spending 5 to 30 percent less money.