Swiss-style machine line expands
Mazak Corp.'s Syncrex series now includes 16 models and four machine sizes.
Operation / Process
Turning
ModuMini-Turn Q16 Line
The QC16 line offers toolholders with 16x16 mm square shanks and the matching modular cutting heads. The new line features an enhanced coupling that is capable of sustaining high cutting edge repeatability and tool rigidity when used for applications generating greater cutting loads that conventional QC12 line was not able to provide reliability with
SafeVisionary2
The 3D environment detection enables seamless protection of numerous applications requiring PL c. With a 2m safety range and up to four field switching cases, the safeVisionary2 takes productivity to a new level. Based on the same ToF platform used by SICK's Visionary-T Mini, the safeVisionary2 is suitable for a wide range of applications, including industrial mobile robots, cobots, and mobile service robots.
MP6 Geometry
To cover the widest possible range of applications, Walter offers the MP6 geometry in CCMT, DCMT, TCMT and VBMT basic shapes. Its short protective chamfer, which is characteristic of roughing inserts, ensures a high strength of cutting edge, even in challenging conditions, for example when machining forged parts or components with interrupted cuts. The 18° positive rake angle ensures excellent chip control during medium machining.
AddMultiTurn – Front turning, back turning, profiling, and face turning with ONE SINGLE TOOL
AddMultiTurn – Front turning, back turning, profiling, and face turning with ONE SINGLE TOOL. Tungaloy's 6-corner inserts with the company's ultra-secure Y-PRISM clamping design for high versatility, economy, and productivity. Available in 80° or 35° corner angle.
AH6235 and AH8005 TungCut Inserts
Together with successful AH7025 grade for first choice, AH6235 and AH8005 grades will enhance TungCut performances in parting and grooving operations with interruptions, as well as grooving and turning operations with aggressive conditions.
GN 9192 Down-Thrust Clamp
The down-thrust clamp GN 9192 made from case-hardened steel can be fastened to a machine table with T-slots or to a fixture plate. The clamping arm can then be swiveled by hand and positioned over the inserted workpiece in any position. Turning and tightening the clamping screw or the adjustable hand lever lowers the clamping arm to hold the workpiece in place. After release, workpieces can be removed again from above just as quickly and easily once the clamping arm has been swiveled to the side – even when space is tight.
AH8000 PVD-Coated Grade Inserts With SDM Chipbreaker
SDM chipbreaker features unique T-land with variable widths and optimized rake angle that provide the insert with resistance against notch wear. Difficult metals like HRSAs are prone to cause notch wear on the insert cutting edge that can severely deteriorate insert tool life. A combination of SDM geometry and the AH8000 grade series will substantially extend tool life and provide superior predictability.
Lockable Indexing Plungers GN 814
Lockable indexing plungers GN 814 of stainless steel have the same basic functions as JW Winco's tried and tested selection of indexing plungers. What's new is the clever addition of a locking function for greater safety and security. This is accomplished with a lock integrated into the black plastic head. On types A and AK, the plunger pin is secured in the front position by turning the key 180 degrees and removing it.
Puma DNT 2100 and 2600
The PUMA DNT Series is equipped with the most powerful spindle in its class, a redesigned turret body and live tool drive that guarantee powerful and precise machining and exceptional productivity. The design of the new machines focuses on convenient operation and easy maintenance.
CoroTurn Prime B-Type Inserts
CoroTurn Prime B-type inserts are available for external and internal turning in a range of high-performing grades, including the new steel turning grades GC4415 and GC4425. Programming support is available in the most common CAM platforms and with CoroPlus Tool Path for PrimeTurning.
Walter Cut G1111-P/GX24 AF5
The system handles axial grooves from dia. 2.362-in (60 mm), cutting depths up to 1.299-in (33 mm), with insert width of 0.197-in (5 mm). The new system delivers maximum productivity and cutting parameters due to optimal cooling, strength and controlled chip breaking, along with high cost-efficiency due to two cutting edges. Axial grooving is effective when the groove depth is 1.5 times greater than the groove width, but to be successful axial grooving requires dedicated tooling and a dedicated chip control insert.