Drills & Drill Bits

The DDHM system is aimed primarily at customers in the tool and die-making industries. The focus is on machining carbide punches and dies efficiently. The tool system also offers significant advantages in other areas such as the medical and aerospace sectors, the automotive industry, and punching, forging and forming technology. The diamond tools enable shorter throughput times, high surface quality, lower overall costs, greater flexibility within the production process and longer tool life. The drills can be used for producing holes in solid material to a maximum depth of ten times the diameter. The CVD-D tipped drills have a two-edged design and are available in diameters ranging from 2 mm (0.079") to 10 mm (0.394"). All versions boast internal channels for cooling with air.

TwistSFeed reduces costs by improving tool life as well as achieving higher productivity due to multiple flutes along with new IN2205 coating designed for steel and cast iron applications. The clamping mechanism allows for the simple replacement of drill tips as well as accommodating multiple tip diameters per drill body facilitating economical stock management for end users.

Cutting diameter sizes range from 1/8" to 1/2". Included angle options are 90° or 120°. The two-flute design is optimal when chip evacuation and increased chip per tooth are the priority. For harder materials, the fortified strength of the four-flute design performs best and allows for increased feed rates in hard materials. Items are stocked uncoated or AlTiN coated. AlTiN coating is highly recommended for longevity and high-speed applications.n

Incorporating a wide range of drill lengths and diameters, ARCH Cutting Tools Patriot High Performance portfolio of solid carbide drills excels across the broad spectrum of all ISO class workpiece materials, from general steels, cast irons, HSRA, and many more. With diameters as small as 0.8 mm (0.0314 inches) and up to 20.0mm (0.7874 inches), single or double margin offering based on cutting diameter.

AH9130, consisting of a PVD coating layer optimized for drilling applications with a dedicated carbide substrate, is the latest insert grade specifically developed to provide significant tool life improvements and more predictable wear patterns in hole making applications of ISO P (steel), ISO M (stainless steel), and ISO K (cast iron). 17 SMP-style inserts have been released in the latest grade, covering diameters from 20.0 mm to 35.0 mm (.787″ to 1.378″). In addition to Tungaloy's versatile grade AH725 which covers most ISO materials, AH9130 provides DrillForce-Meister with added process security and tool life improvements in ISO P, M, and K applications. n

The PTD HX can deliver up to 70% more holes in moderate conditions. The versatility of the industry's "Go-To" jobber drill extends beyond medium strength materials, delivering 18% more holes in heavy conditions and up to 30% more holes in light conditions.

The i-ONE line offers the advantage of a solid carbide drill combined with the flexibility of steel bodies. i-ONE micro-grain carbide inserts combine a new, multilayered H-coating and optimized cutting angles with tool steel holders with Torx Plus clamping stability. n

Available in diameter sizes ranging from 0.562-1.375 in. and 16-42 mm with 2, 3, 4 x Dc, the new drill delivers maximum process reliability with simple and efficient chip removal, two coolant channels and polished flutes. Superior protection against friction is provided by the D3120 hardened and polished surfaces. This combination of surface hardness and improved coolant flow results in reduced wear on the drill surface.

BSB and DCR tool types are high performance endmill cutters, mainly used for finishing requiring high accuracies. They may be more familiar to some as circular segment or high feed endmills. In the current market, cutting tool manufacturers may be looking to enter new markets and this software release makes diversification with high-quality specialist tools attainable.

The innovative pyramid geometry of the WTX ensures extremely aggressive and precise drilling performance. In fact, the WTX achieves positioning accuracy of 0.03 mm and excellent centering properties. Higher levels of drilling quality, hole tolerance, surface finish, and positioning accuracy increase component quality, to the extent that there is no need for potential reworking. Furthermore, low burr formation when entering and exiting the hole eliminates the need for time-consuming subsequent deburring.

DrillForce-Meister uses exchangeable drill tips designed to efficiently open large diameter holes ranging from 20.0 mm to 40.0 mm (.787″ – 1.575″) at a lower cost. With the drill tips being exchangeable, DrillForce-Meister not only eliminates the need for regrinding and recoating, as is the case with solid carbide drills, but also reduces the amount of tool float inventory kept to avoid machine downtime, thus minimizing the overall cost per hole in high volume production lines.

The drill's patented point thinning, special gashing, and a 143°-point angle provide excellent self- centering capabilities and reduce thrust, keeping the drill running straight even at the highest feed rates. In addition, four margin lands deliver maximum stability when drilling cross holes and inclined exits.n