Grinding Machines & Equipment

The GrindSmart 660XW is a 6-axis tool and peel grinding machine allows the user to utilize cost-effective and advanced lean manufacturing principles; termed as "Ultra-Lean Grinding Process." The machine includes a 6•position wheel changer and linear motors on all axes. It features a traveling high-speed workhead.

The longest-lasting, fastest-cutting abrasive is especially effective for hard-to-grind applications like stainless steel weldments, nickel alloys and ferrous metals.

The abrasive grain used in the Blue Moon TZ is very sharp-edged, microcrystalline and has an elongated trapezoidal rod shape. Blue Moon TZ grinding wheels are particularly impressive due to their very low thermal load in the contact zone. The high profile retention of our grit combination leads to extended dressing intervals at high stock removal rates and increases economic efficiency.

The wheels feature an innovative Norton Quantum Prime nano-crystalline ceramic grain, embedded in an optimized matrix of Norton Vitrium3 bond. The combination of the micro-fracture properties of the new ceramic grain from Saint-Gobain Abrasives and the retention capability of the bond ensures long wheel life, excellent grinding efficiency, and consistent part quality with superior finish which results in cost savings of 30% and more.

Norton Quantum Prime Wheels have several important advantages including a new micro-fracturing grain that has unparalleled sharpness and cutting efficiency which reduces power draw and cycle times, while increasing material removal rates. The unique grain is free cutting, which combined with advanced bond technologies such as Norton Vitrium3, allows Quantum Prime to wear more consistently, improving part quality, geometry and finish even at high material removal rates.

Glebar pairs the wider work wheel with an oscillating regulating wheel powered by servo motors to reduce setup time and improve sphericity. The slides can be programmed to finite positions through a touchscreen HMI. When an operator selects a job, the servo motors automatically adjust to programmed positions which reduces setup time.

The Type 11 cup wheels for grinders are precision balanced to ensure smooth, vibration-free operation and reduce operator fatigue, while wearing at the appropriate level to maximize grind rates. Designed for ID cleaning, hole-edge beveling, smoothing weld seams, bevel grinding, transitioning and grinding in hard-to-reach areas, the Tiger AO cones and plugs for die grinders feature an open-face design that provides an aggressive cut rate right out of the box.

This model is part of the GrindSmart® series of tool & cutter grinding machines with an axis configuration that incorporate 6 fully interpolated axes (3 rotary and 3 linear) and is unique in this industry.

In addition to speed, the new robots handle an increased number of workpieces/tools, are more compact and consume less energy.

Both grinding spindles are "synchronous direct‐drive spindles" with 19 hp peak each. The most important feature of a synchro­nous motor is that it provides constant speed during its operation and that the torque curve is highly efficient, as per above graph. The rotational force is not reduced with higher RPM's.

The updated automation package accommodates denser pallet arrays for improved lot sizes and runtime, while delivering smoother robot operation and better repeatability. Additionally, the system can now adapt to multiple part profiles to be produced within a single run. An optional laser marking system has also been integrated for automated tool marking, in addition to many other new features.

V-PRIME grinding wheels significantly increase productivity and reduce cycle times due to requiring lower grinding forces and permitting higher feed rates. User-friendly off-line dressing optimizes grinding wheel preparation, saving time and cost.