Real-time data shines a light
Machine tool monitoring systems provide real-time visibility of a shop floor.
Product Category
Monitoring & Data Collection Systems
TD 110 Tool Breakage Detector
The TD 110 tool breakage sensor can be placed in the work envelope so that it is fast and easy to reach during the tool change. The inductive sensor can detect tools as they pass by while they are spinning at their operational speed. Thanks to its rapid scanning technology, even very small tools made of HSS steel and carbide are detected.
Wireless Rotary Cutting Dynamometer (RCD)
The wireless RCD from Kistler has a 10 kHz sampling rate that allows to capture highly dynamic foot-prints of the measurement in applications with up to 16 000 RPM. Overall, piezoelectric sensors ensure more accurate measurements than other technologies, such as strain-gauge sensors, which have significant limitations especially when measuring small forces and high dynamic processes. Highly accurate measurements are not only important for research but also for production monitoring. The piezoelectric measurement technology can capture very small changes and deviations before they have a significant effect on product quality.
Scytec Consulting Inc. Announces Partnership with CGTech and DataXchange Integration with VERICUT
Scytec Consulting Incorporated is proud to announce a partnership with CGTech and the integration of DataXchange into the Digital Twin standard VERICUT. This is an incredible offering for the manufacturing industry at large by making CGTech VERICUT infinitely more valuable by adding a robust machine monitoring solution via CGTech's new module called CNC Machine Connect in the launch of VERICUT 9.3 to enhance the quality of the simulation.
Monitoring Box
The comprehensive dashboard provided by Monitoring Box provides an overview of the status, name, and location, which includes job recommendations. Live status data provides all relevant data in real time. This includes device information and status, operating mode, and other data points that help to detect errors and malfunctions. In addition, historical data is available to understand past issues and better predict the future.
machiNetCloud
Using Remote Access, rather than waiting hours or days for a technician to arrive on site and diagnose problems that must be fixed, authorized users and third-party vendors can monitor machines remotely and access that data in a fraction of the time, enabling them to quickly respond with a technician or spare parts. Should a problem arise, machiNetCloud automatically alerts third-party technicians and internal users by email and SMS, helping reduce downtime and save on maintenance costs.
RMI-QE Interface
The system comprises an ultra-compact RMI-QE radio interface with an updated communication protocol, as well as major updates to the complete range of market-leading radio transmission probes. The new enhancements deliver significantly improved battery life, simplified set up, and remote diagnostics to all radio probes.
WMK 3010S Rotational Speed Sensor
This AMO speed sensor includes a USB interface which allows the operating status of the spindle to output to the machine control. This enables the user to record rotational speed, operating time, temperature and more. Put these factors together, and overall performance and uptime expectations are optimized.
Damage control
Tool monitoring not only prevents breakage but drives down costs.
Why Smart Machine Monitoring?
Marzel Neckien, president of W Machine Works, San Fernando, California, invested in smart machine monitoring from FactoryWiz that enabled the shop to collect raw machine data and better understand what was happening on their shop floor.
Piezo Actuators
Cost optimized for large quantities, the lightweight P-604 amplified piezo fixture actuator provides a large travel of 300µm in a small footprint of 13x20mm, engineered for a long maintenance-free life. Zero-play flexure guides deliver frictionless and ultra-straight motion. At the heart of the motion-amplifying flexure design is a multilayer piezo ceramic element, of the same proprietary construction as the ones used on the Mars rover for their extreme reliability and lifetime beyond 100 billion cycles.
Collision Avoidance System (CAS)
The ModuleWorks CAS uses real-time machining data and look-ahead technology to detect immanent collisions and stop the machining process before an actual collision occurs. The CHIRON Group uses CAS as part of their ProtectLine digital system to protect their high-end machining centers from potentially expensive damage and downtime.