Quality & Inspection Software

The deep learning technology for object detection is now also available in MERLIC. The "Find Object" tool locates trained object classes and identifies them with a surrounding rectangle (bounding box). Touching or partially overlapping objects are also separated, which allows counting of objects. Labeling and training are possible without programming knowledge using the free MVTec Deep Learning Tool. The trained network can then be loaded into MERLIC and used with a single click.

Using NextMeasure is easy. Once the software is downloaded, anyone on the team is able point and click to take the required measurements. Because the solution is universal and works with all major sensors and portable measurement devices, upgrading and evaluating equipment is straightforward; multiple platforms can be evaluated from a single user environment.

The 3D Gripping Point Detection technology is a highlight of HALCON 22.11. It can be used to robustly detect surfaces on any object that are suitable for gripping with suction. In contrast to classic bin-picking applications, this new technology eliminates the need to train object surfaces. This means that no prior knowledge of the specific objects is required, enabling a much faster and therefore, more cost-efficient implementation of typical bin-picking applications, such as those in the logistics industry.

MAINDO embodies Industry 4.0 principles by integrating, sharing and enhancing data generated by Marposs systems focused on quality control, production processes and environmental conditions. Data that is typically stored in separate domains --- such as machine parameters, production process information, inspection results and continuous improvement process information -- are brought together to into a single view to provide information for failure detection and prediction. Root cause analysis and domain know-how bring at-a-glance information to all stakeholders with customizable dashboards.

In the latest version of the software, AutoMeasure version 13, two features have been added that allow even novice operators to extract the best performance from the systems. They reduce operational costs and raise productivity, leading to competitive advantage for a manufacturing company or inspection bureau.

The bundle combines the innovative technologies of three partners: AAEON provides the UP Squared Pro system with AI Core XM, an AI acceleration module including two times an Intel® Movidius™ Myriad™ X VPU, Basler supplies the plug-and-play USB 3.0 area scan camera pulse including matching accessories, and MVTec contributes the easy-to-use MERLIC 5 machine vision software with deep learning technologies such as anomaly detection and classification. To maximize the use of the classification technology, users of the bundle can access MVTec's Deep Learning Tool software for easy data labeling.

What distinguishes MCOSMOS v.5 from its predecessor are the upgrades to its interface, functions, and performance. Most noticeable from launch is the new and simplified graphical user interface: The updates made to this are not only visually pleasing but also assist in improving the user experience, no matter their level of knowledge working with the tool. These changes include easy-to-use "ribbons" and a much-requested search function, assisting operators in finding specific sections of their measuring process for detailed reports.

Designed to highlight data usage and encourage time-saving workflow methods using clear-cut charts and graphs, the new StateMonitor V1.4.0 now offers even more benefits. One of the many new features often requested and now available in StateMonitor V1.4.0 is the ability to monitor tools within a connected machine. This now allows users to collect current tool usage data and avoid unnecessary costs due to premature tool replacement. The new software also now can view countdowns for any programs running.

Inspire's sleek, streamlined interface offers the fastest means to access its new measurement, analysis, and reporting features for greater quality productivity. More software highlights include a new delete noise function to rapidly delete outlier data in point clouds, the addition of measurement triggers, and more data import and export options. The software also introduces the ability to create cross-sections of a point cloud without the need for a CAD model. Inspire's learning curve is decidedly short for new and existing users with novice to expert skill levels. Hexagon offers a broad range of training materials from online videos and tutorials culminating in nearly four hours of user training resources.

The OpenVINO toolkit plugin from MVTec is based on the new HALCON AI Accelerator Interface (AI²). This generic interface allows customers to use supported AI accelerator hardware for the inference part of their deep learning applications – quickly and conveniently. Such special devices are widely used especially for applications in the embedded environment, but also exist more and more in the PC environment. By abstracting the deep learning models from specific hardware, the AI Accelerator Interface is particularly future-proof. In addition to plugins provided by MVTec, the integration of customer-specific AI accelerator hardware is also possible.

MERLIC 5 contains new and optimized features that further increase usability, robustness, and the field of possible applications. Among these features is included the improved camera handling using the Image Source Manager (ISM), which completely separates the image acquisition source from the image processing part. As a result, machine vision applications can be easily copied and run between different systems without adjusting the camera settings. The graphical user interface allows the image sources to be comfortably managed and configured.

LHInspect offers a unique range of functions and will be used in conjunction with the WGT series of machines for inspecting all types of gears, gear cutting tools and shaft-type workpieces, including size and position determination. LHInspect also supports the manufacturer-neutral GDE interface for exchanging geometrical and measurement data between gear inspection machines and gear cutting machines as the basis for automated correction of setting data (LHOpenConnect).