Walter has expanded its successful DC170 Supreme internally cooled, solid-carbide drill with the introduction of two new sizes, the 25xDc and 30xDc. These sizes extend the drill line, aimed at ISO material groups P, K, and H, to new depths, while keeping the performance enhancing benefits of the DC170 line. These include increased productivity thanks to 50 percent longer tool life with 35 percent higher machining parameters in comparison to conventional solid-carbide drills, according to the company.
The design of the lands is a key factor in this performance, thanks to their shallow cooling grooves at the drill end. The coolant flow encompasses the entire drill point, producing optimal cooling of both the drill and the workpiece interface, and inhibits chip packing. This is particularly important given the high temperatures generated during drilling. The drill’s design features more material behind the cutting edge which makes the drill sturdier than conventional designs, thus boosting tool life, stability and process reliability.
Additionally, this ability to control the coolant flow contributes to an excellent surface finish that helps users avoid reworking holes after drilling. The innovative alignment of the new lands design results in significantly smoother drill operation, reducing vibration to a minimum, which also enhances hole quality.
DC170 drills feature eight visible cooling grooves, and these can be used as a scale for regrinding. The drills can be reconditioned up to three times, until only two cooling grooves remain.
Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.
Walter has introduced new PCBN grades for improved turning of hardened steel up to 65 HRC. These grades (WBH10C, WBH10 and WBH20) provide users with an array of benefits. High-quality surface finish due to unique new wiper geometry (MW2) and long tool life with the new TiAlSiN-coated grade (WBH10C…
Walter has announced the introduction of the TC117/TC217 Advance cut taps for high threading productivity in a wide range of different materials. The Advance lineup is one of the three categories to Walter threading tools.
Walter has added two new cast iron insert grades to its Perform Line family of turning tools, the WKV10 and WKV20. These new negative geometry grades are versatile, cost-effective inserts and are ideal for those who machine small or medium batch sizes. These new grades in the Perform Line…
Walter has added indexable inserts to the range of products available via the Walter Xpress fast delivery service. Previously the special custom solutions available with Walter Xpress had been limited to round tools and tools that hold indexable inserts.
Walter has introduced its next generation of milling tools: the Xtra·tec XT (Xtended Technology). Designed to achieve increased productivity and process reliability, this new generation of milling cutters is being launched with initial offerings of shoulder milling cutters and a facemilling cutter…
Walter has expanded its milling program with additions that allow the universal, square system inserts of its versatile M4000 milling line to be used in its F2010 program, which is a milling family that utilizes a replaceable and adjustable cartridge.
Walter has introduced the D3120, an indexable insert drill built to provide trouble-free drilling in virtually all conditions. It features square positive indexable inserts with four cutting edges, enabling it to reduce cost per cutting edge.
Walter has expanded its Tiger·tec Gold line of indexable inserts with the addition of the WMP45G grade made specifically to handle the challenges of turbine blade machining. The new WMP45G grade, available as round indexable inserts for the F2334R copy milling cutter, is for facemilling and copy…
Walter has introduced the DC150 Perform 5 × Dc drill, a versatile and cost-effective solid-carbide drill that can be used universally with all materials and with a broad range of workpieces. Like the others in the DC150 Perform Line, the new drill is suitable for use anywhere small and medium batch…
The Walter Cut MX grooving inserts deliver high levels of flatness and surface quality with their tangentially-mounted arrangement in the G3011/G3021 holders. Four cutting edges per insert multiply user productivity and, if one cutting edge breaks, the other cutting edges remain usable.
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