Walter has expanded its successful DC170 Supreme internally cooled, solid-carbide drill with the introduction of two new sizes, the 25xDc and 30xDc. These sizes extend the drill line, aimed at ISO material groups P, K, and H, to new depths, while keeping the performance enhancing benefits of the DC170 line. These include increased productivity thanks to 50 percent longer tool life with 35 percent higher machining parameters in comparison to conventional solid-carbide drills, according to the company.
The design of the lands is a key factor in this performance, thanks to their shallow cooling grooves at the drill end. The coolant flow encompasses the entire drill point, producing optimal cooling of both the drill and the workpiece interface, and inhibits chip packing. This is particularly important given the high temperatures generated during drilling. The drill’s design features more material behind the cutting edge which makes the drill sturdier than conventional designs, thus boosting tool life, stability and process reliability.
Additionally, this ability to control the coolant flow contributes to an excellent surface finish that helps users avoid reworking holes after drilling. The innovative alignment of the new lands design results in significantly smoother drill operation, reducing vibration to a minimum, which also enhances hole quality.
DC170 drills feature eight visible cooling grooves, and these can be used as a scale for regrinding. The drills can be reconditioned up to three times, until only two cooling grooves remain.
Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.
Walter has introduced two new products for the DC150 drill lineup: 3xD and12xD, both with coolant through the tool body. The DC150 is positioned in the Perform line—a tough, versatile and cost effective Walter Titex family of solid-carbide drills. The two, new length-to-diameter ratio drills join…
Walter has introduced the G1041, a new line of parting blades with a reinforced shank that ensures maximum stability and reliable grooving processes. Suitable for grooving and parting off on all kinds of turning machines, the G1041 features coolant supply through the clamping block, enabling…
Walter has introduced the Walter Prototyp MC251 solid-carbide mill, positioned with the Advance product line designation. Advance referring to mid-level performance and price.
The new Walter Cut G1511-P grooving tool with precision coolant supply, available in 1.0 in. shank sizes, provides long tool life and high productivity, among other benefits. It is suitable for universal use, performing grooving, parting-off, recessing and face grooving with GX insert cutting…
Cast iron drilling has taken a significant step forward with an expanded insert range for new diameters in the high-speed Color Select P6005-WKK45C grade for Xtra·tec B401x point drills. These new inserts are available in diameters up to 1.50 in. (37.99 mm). With this expansion, the grade specially…
The new MC341 Supreme carbide shoulder/slot milling cutter from Walter is specially designed for extended tool life when machining steel and stainless steels. According to the company, yhe cutter delivers exceptional tool life, plus performance improvements of up to 100 percent thanks to the…
Walter has introduced its new Prototyp Advance line of solid-carbide milling tools for universal application. The new Advance milling cutter line consisting of six cutter types and 250 line items, each reportedly providing the ideal balance of hardness and toughness for the widest possible…
Walter says it has unveiled a technology that promises to dramatically improve machining effectiveness. Called Tiger·tec Gold, it is the latest iteration of Walter’s successful line of Tiger·tec and Tiger·tec Silver coatings.
Walter has launched a major extension of its turning geometry program with new products that bring Walter precision and reliability to a range of new applications. Extensions include the FM4 positive inserts.
The RM5 stainless steel roughing geometry from Walter USA LLC features guided twin-channel coolant targeted at the chip. This provides maximum cooling and enhanced tool life for machining ISO M stainless steels and ISO S high-temperature alloys, according to the company.
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