Walter has expanded its successful DC170 Supreme internally cooled, solid-carbide drill with the introduction of two new sizes, the 25xDc and 30xDc. These sizes extend the drill line, aimed at ISO material groups P, K, and H, to new depths, while keeping the performance enhancing benefits of the DC170 line. These include increased productivity thanks to 50 percent longer tool life with 35 percent higher machining parameters in comparison to conventional solid-carbide drills, according to the company.
The design of the lands is a key factor in this performance, thanks to their shallow cooling grooves at the drill end. The coolant flow encompasses the entire drill point, producing optimal cooling of both the drill and the workpiece interface, and inhibits chip packing. This is particularly important given the high temperatures generated during drilling. The drill’s design features more material behind the cutting edge which makes the drill sturdier than conventional designs, thus boosting tool life, stability and process reliability.
Additionally, this ability to control the coolant flow contributes to an excellent surface finish that helps users avoid reworking holes after drilling. The innovative alignment of the new lands design results in significantly smoother drill operation, reducing vibration to a minimum, which also enhances hole quality.
DC170 drills feature eight visible cooling grooves, and these can be used as a scale for regrinding. The drills can be reconditioned up to three times, until only two cooling grooves remain.
Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.
The aim of the Perform drill line is to offer customers the same outstanding Walter quality they have come to expect, but without having to pay for a level of performance that offers them no benefits at all. The DC150 Perform affords significant advantages primarily where users need to machine…
The new M2131 Sky·tec Ramping Cutter from Walter reportedly brings new, higher levels of process reliability to the machining of nonferrous metals such as the aluminum wrought alloys or aluminum lithium alloys often used in aircraft structural components. The cutter allows shorter machining time…
Walter says its double-sided ISO indexable inserts with RP7 geometry provide maximum process reliability in rough turning by combining a ground contact surface with an optimized profile that has a tailored protective chamfer to guard against fracturing. The RP7 benefits from a new design that…
Walter has announced the addition of the M4256, M4257 and M4258 high-performance helical milling cutters to its M4000 family. The M4000 program offers the advantages of a system insert concept that allows one insert style to be used in a variety of tools, permitting a wide array of milling…
The WDN10 from Walter, a high-performance and wear-resistant polycrystalline diamond (PCD) insert delivers outstanding hardness, a low coefficient of friction and minimum heat distortion. This helps result in maximum productivity and cost efficiency in the high-speed machining of nonferrous…
Walter has introduced the Walter BLAXX M3016, a heavy-duty milling cutter with the ruggedness and power needed to make heavy cuts seem easy. The M3016 tackles ISO material groups P, M and K, and difficult applications such as machining frames made from cast iron for large molds, or housings for…
Walter has introduced the Tiger·tec Silver grade WSM45X, creating an indexable inserts with high-temperature resistance, improved wear resistance, outstanding toughness, and exceptional hardness. These key features of inserts in the new Tiger·tec Silver grade WSM45X can boost performance by up to…
What if your tools could talk to you, providing you with timely information about their status and the conditions they were encountering, as well as tips that enhance your specific application? With Walter’s new wear-optimization app, they can.
Walter has introduced the Walter Titex DB133 Supreme, a solid-carbide microdrill that reportedly delivers tight tolerances, high-quality surface finishes, superior process reliability and longer tool life. The difference for the DB133 Supreme begins with the use of grades WJ30EL and WJ30ER,…
Walter has introduced a new version of its Walter Prototyp Proto▪maxST high-performance, solid-carbide milling tool designed for optimal performance on steel with secondary applications in stainless steel. This new entry in the Walter Prototyp lineup is called the Proto·maxST Z-5, available with…
PRODUCTS
