Walter has expanded its successful DC170 Supreme internally cooled, solid-carbide drill with the introduction of two new sizes, the 25xDc and 30xDc. These sizes extend the drill line, aimed at ISO material groups P, K, and H, to new depths, while keeping the performance enhancing benefits of the DC170 line. These include increased productivity thanks to 50 percent longer tool life with 35 percent higher machining parameters in comparison to conventional solid-carbide drills, according to the company.
The design of the lands is a key factor in this performance, thanks to their shallow cooling grooves at the drill end. The coolant flow encompasses the entire drill point, producing optimal cooling of both the drill and the workpiece interface, and inhibits chip packing. This is particularly important given the high temperatures generated during drilling. The drill’s design features more material behind the cutting edge which makes the drill sturdier than conventional designs, thus boosting tool life, stability and process reliability.
Additionally, this ability to control the coolant flow contributes to an excellent surface finish that helps users avoid reworking holes after drilling. The innovative alignment of the new lands design results in significantly smoother drill operation, reducing vibration to a minimum, which also enhances hole quality.
DC170 drills feature eight visible cooling grooves, and these can be used as a scale for regrinding. The drills can be reconditioned up to three times, until only two cooling grooves remain.
Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.
Available in lengths of 6, 8, and 10 x Dc and boring bar diameters of 1.25, 1.50, and 2.00 in. (32, 40, and 50 mm) with additional sizes and lengths available on request. Capto C6, C8 connections along with HSK100T connections are also offered as standards. The new boring bars feature compact,…
The GD8 geometry has been specifically developed for grooving along the shoulders and grooving of large diameters without interference of the insert with the finished workpiece. The VG8 geometry has been developed for finishing operations behind a collar.
The G4014-P groove turning holder makes it possible to change inserts in the machine – even where space is limited—in particular on long center lathes and multi-spindle machines. As a result, changing inserts is approximately 70% faster.
Walter has launched the new Xtra·tec XT M5008, an indexable high-feed milling cutter in the diameter range of 5/8–2½ in. (16–66 mm) that permits high feed per tooth at low axial depths of cut. Application areas range from pocketing, grooving and surface machining.
Walter has introduced the MU5 double-sided indexable insert for turning operations. The insert can be used universally both for steel forged parts and also for stainless materials.
Walter has introduced the TC410 Advance HSS-E thread former, a versatile new TiN-coated threading tool that’s cost-effective even for small and medium batch sizes. It can be used universally for blind-hole and through-hole threads in most materials having a primary application in ISO material…
Walter has added Walter Capto toolholders and insert widths to its Walter Cut MX grooving system. Capto toolholders feature enhanced rigidity and modularity, while the tapered polygonal shape handles both torsional and bending forces with ease. This interface can be used for lathes and turn/mill…
Walter has introduced the MC232 Perform line of solid-carbide milling cutters. These milling cutters, the latest addition to Walter’s cost-effective Perform product range, feature a corner radius and reduced neck. Solid-carbide milling cutters with corner radii allow improved approaches to…
Walter has introduced the T2713, a universal indexable thread mill suitable for a variety of materials up to 55 HRC. This newest addition to the Walter thread milling system combines the advantages of thread milling with the efficiency of tapping. Due to the smooth cutting and lower cutting forces…
Walter has added PCD grooving inserts to its Walter Cut GX grooving system, the innovative tool technology for grooving and parting off. These new geometries, straight edge (F1) and full radius (M1) excel at grooving in aluminum and titanium alloys, bringing high cutting speed, longer tool life and…
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