Electronic Dial Bore Gages

May 12, 2012

Sunnen Products Co. announces the availability of optional, large-readout electronic indicators on its entire range of dial bore gages. Highly visible in the shop environment and a quick reference for multi-tasking operators, the new electronic dial bore gages feature precision indicators with 6-digit LCD readouts, 11-mm character height and three large buttons for easy operation. Capable of checking bore sizes from .054" (1.37mm) to 12" (300mm) and bore lengths up to 24" (600mm), Sunnen's electronic bore gages allow users to set upper and lower tolerance limits for GO/+-NG judgments, which are then displayed in full-size characters. Standard analog indicator-equipped gages read out in tenths (0.002mm), models with five-tenths (0.010mm) read outs are also available. Operators can easily toggle between inches and metric measurement read outs.

The electronic indicator dial bore gages, accurate to +/-0.00012" (+/-0.003mm) with 0.00005" (0.001mm) resolution, provide the ability to perform scaling calculations, judge tolerance, hold data and perform general comparison measurements. Internal calculations using a simple [F(x)=Ax)] formula are also possible. The gages are ideal for shops honing production runs of parts that require SPC data at multiple points in the bore. Data output via SPC cable enables direct transfer of bore measurements to a computer for use with SPC software.

The indicator face displays the spindle's absolute position via an Absolute linear encoder capable of relocating the origin, even after the power is turned off, for quick-start, multi-point measurement. The positive/negative count resulting from the spindle's up-and-down movement can be toggled, and the indicator face can be rotated 330 degrees, for easy reading at virtually any angle. Gage centralizers are adjustable to ensure proper centralization over the entire diameter range, resulting in accurate centering action, even if the gage is tilted off the bore axis. A right angle attachment is available for conditions where the gage is difficult to read or total gage height is an issue. Blind hole probes and probe extensions are also available. Probe extensions are 2.5" (63.5mm) long, and up to three extensions can be assembled together.

Most models feature all-carbide gaging points for applications where exposure to extreme wear conditions, like heavy production, rough workpieces or abrasive materials, is a factor. All dial bore gages are designed for the machining environment with a dust/water protection level of IP42 or IP53. Battery life, under normal use, is approximately 5000 hours.

Related Glossary Terms

  • abrasive

    abrasive

    Substance used for grinding, honing, lapping, superfinishing and polishing. Examples include garnet, emery, corundum, silicon carbide, cubic boron nitride and diamond in various grit sizes.

  • centering

    centering

    1. Process of locating the center of a workpiece to be mounted on centers. 2. Process of mounting the workpiece concentric to the machine spindle. See centers.

  • statistical process control ( SPC)

    statistical process control ( SPC)

    Statistical techniques to measure and analyze the extent to which a process deviates from a set standard.

  • tolerance

    tolerance

    Minimum and maximum amount a workpiece dimension is allowed to vary from a set standard and still be acceptable.

Additional Products from Sunnen Products Co.

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Sunnen's SVL-2115 automated lapping machine brings increased productivity and part consistency to what is traditionally a manual process. Based on the same proven SV-2115 honing system, the SVL-2115 provides single setup processing of hydraulic valves, sleeves, fuel system components and other…

Sunnen Products Co. has applied its bore sizing and finishing expertise to the high-production skiving and roller burnishing process. The result is the new SHD skiving/roller burnishing system that is 60 to 70 percent faster than traditional honing and engineered to deliver precise tolerances and…

Sunnen’s SH-6000 KROSSGRINDING machines combine honing and ID grinding technology into a unique process that delivers higher precision roundness, straightness, bore size and finish than either process, and with tighter tolerances. The SH-6000 yields consistent and accurate bore size control…

The SHA-4000 from Sunnen Products Co. is a premium system for high-volume processing of gears, turbocharger bushings, cartridge valve components and pistol barrels, among others. With the popular SH-4000 as a base, the SHA-4000 integrates Swiss automation to create an off-the-shelf, robust, high-…

Sunnen's new SV-15 honing machine combines the DNA of the legendary Cylinder King machine with a new 9-inch Siemens touchscreen PLC to provide more features, convenience and even greater precision and consistency than the "King" of motorsports honing. The multilingual control…

Sunnen's new SVL-2115 automated lapping machine brings increased productivity and part consistency to what is traditionally a manual process. Based on the same machine platform as the popular SV-2100 honing system, the SVL-2115 provides single-setup processing of hydraulic valves, sleeves,…

Sunnen's new SVF series Grit Guard coolant filter is a build-to-suit solution with progressively higher levels of filtration available, along with chilling, to meet process requirements in abrasive machining. Base Grit Guard models are available in 55- and 110-gallon capacities, equipped with…

Sunnen says its new SSH-1680 honing system makes the efficiency, accuracy and consistency of power-stroke honing, affordable to shops looking to make better bores, faster, on a range of parts.

Sunnen introduces digital control of spindle speed, power-stroke speed and extra strokes on its new SH-2000 job-shop honing machine, designed as an affordable and flexible tool for bore sizing/finishing on a wide variety of parts.

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