G3051-P Grooving System

April 14, 2020
Grooving Toolholder System Boosts Shoulder Grooving Performance, Reliability

Walter has introduced a new system specially designed for grooving along a shoulder with the G3051-P groove turning holder and the new MX22-2L/R indexable inserts. The new system features an insert installation position inclined by 3° in the insert pocket. Both right- and left- hand versions of the inserts are available. This new feature enables deep grooving operations possible along the shoulder. The precision-ground, four-edged indexable MX inserts are available with new GD8 and VG8 geometries. 

The GD8 geometry has been specifically developed for grooving along the shoulders and grooving of large diameters without interference of the insert with the finished workpiece. The VG8 geometry has been developed for finishing operations behind a collar. Thanks to its reduced space requirements due to unique narrow shape, savings on workpiece material are possible in mass production compared to conventional V-style ISO turning inserts. 

The G3051-P grooving system can be used on CNC lathes and multi-spindle machines, as well as automatic lathes. These new holders are designed with Walter precision cooling as a standard feature and are available in shank sizes of 0.625-1.0 in. and 12-25 mm. They allow for cutting depths of up to 0.197 in. (5 mm) and insert widths from 0.059-0.118 in. (1.5-3 mm). This selection makes it particularly suited to high volume production of smaller components, such as camshafts in the automotive industry, but also for precision parts in the medical device industry.

 Additionally, with the standard large contact surfaces and the patented dowel pin location in MX indexable inserts, leads to a high degree of stability, precision and indexing accuracy. The tangential arrangement of the grooving inserts results in outstanding flatness and surface quality. 

Related Glossary Terms

  • computer numerical control ( CNC)

    computer numerical control ( CNC)

    Microprocessor-based controller dedicated to a machine tool that permits the creation or modification of parts. Programmed numerical control activates the machine’s servos and spindle drives and controls the various machining operations. See DNC, direct numerical control; NC, numerical control.

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • shank

    shank

    Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

Additional Products from Walter USA LLC

Walter has announced several extensions to its Tiger-tec Gold inserts, all of which possess the features that have made it so successful: A smooth rake face for excellent friction characteristics; optimal wear detection due to its gold-colored top layer; an especially tough cutting edge for maximum…

The new WCK10 ceramic cutting grade from Walter is optimized for roughing gray cast iron at high cutting speeds, with either continuous or interrupted cutting. The inserts deliver improved productivity, process reliability and longer tool life due to their new Si3N4 wear-resistant ceramic cutting…

Walter has introduced its ISO H Advance Line of solid-carbide milling cutters, consisting of seven new cutter families specially tailored to the requirements of hard machining (up to 63 HRC). These new cutters include mini and multi-flute, shoulder/slot, ball-nose and high-feed milling cutters,…

Walter has introduced two new insert grades in its Perform Line of turning tools, the WPV10 and WPV20. These versatile, cost-effective inserts are suitable for users whose machines are limited in cutting parameters due to their stability and performance, and who need a versatile insert that can…

Walter has introduced the TC120, TC121 and TC122 Supreme, three new blind-hole taps that combine maximum performance in steel with improved tool life and process reliability. These new entries in the Walter Supreme line have been specially developed for machining steel.

Walter has expanded the range of its innovative T2711/T2712 thread milling cutter family for cutting large threads with two new tool bodies for the M56 and M64 threads and three new thread milling cutter inserts. Walter's multiple-row T2711/T2712 thread milling cutter family, which can…

Walter has expanded its popular Paradur HT HSS-E blind-hole tap range by adding UNC thread dimensions. Previously available in dimensions M4-M36 and M10×1-M33×2, Walter has now expanded the range of the taps to include dimensions UNC 1/4-UNC 1.

The new Walter Cut MX grooving and parting tool reportedly improves accuracy, stability and process reliability by adopting and improving on proven technology. These new indexable inserts have four cutting edges per insert.

The new MD133 Supreme milling cutter from Walter, designed specifically for dynamic milling, delivers increased process reliability, particularly during unmanned operation. It reportedly boosts productivity thanks to a higher metal-removal rate and a reduction in machining time.

Walter has introduced the Walter has introduced the M2471, a copy milling cutter with excellent cost efficiency thanks to its high metal-removal rate -- even on low performance machines, coupled with lower cutting material costs resulting from its eight cutting edges (four per side) per insert.…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…