G3051-P Grooving System

April 14, 2020
Grooving Toolholder System Boosts Shoulder Grooving Performance, Reliability

Walter has introduced a new system specially designed for grooving along a shoulder with the G3051-P groove turning holder and the new MX22-2L/R indexable inserts. The new system features an insert installation position inclined by 3° in the insert pocket. Both right- and left- hand versions of the inserts are available. This new feature enables deep grooving operations possible along the shoulder. The precision-ground, four-edged indexable MX inserts are available with new GD8 and VG8 geometries. 

The GD8 geometry has been specifically developed for grooving along the shoulders and grooving of large diameters without interference of the insert with the finished workpiece. The VG8 geometry has been developed for finishing operations behind a collar. Thanks to its reduced space requirements due to unique narrow shape, savings on workpiece material are possible in mass production compared to conventional V-style ISO turning inserts. 

The G3051-P grooving system can be used on CNC lathes and multi-spindle machines, as well as automatic lathes. These new holders are designed with Walter precision cooling as a standard feature and are available in shank sizes of 0.625-1.0 in. and 12-25 mm. They allow for cutting depths of up to 0.197 in. (5 mm) and insert widths from 0.059-0.118 in. (1.5-3 mm). This selection makes it particularly suited to high volume production of smaller components, such as camshafts in the automotive industry, but also for precision parts in the medical device industry.

 Additionally, with the standard large contact surfaces and the patented dowel pin location in MX indexable inserts, leads to a high degree of stability, precision and indexing accuracy. The tangential arrangement of the grooving inserts results in outstanding flatness and surface quality. 

Related Glossary Terms

  • computer numerical control ( CNC)

    computer numerical control ( CNC)

    Microprocessor-based controller dedicated to a machine tool that permits the creation or modification of parts. Programmed numerical control activates the machine’s servos and spindle drives and controls the various machining operations. See DNC, direct numerical control; NC, numerical control.

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • shank

    shank

    Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

Additional Products from Walter USA LLC

Walter USA LLC hasenhanced its versatile family of Xtra-tec Insert Drills with the addition of the Walter Capto clamping system and indexable inserts with Tiger-tec Silver cutting tool material.

Walter has extended its range of pilot drills with addition of the X·treme Pilot 180.

Walter has introduced the Walter Prototyp Supreme TC610 and TC611 solid-carbide thread mills, high performance tools that deliver significant increases in thread quality, milling productivity and process reliability while boosting tool life.

Walter has introduced two new indexable insert cartridges for the Walter F2010 facemill.

The tough, versatile, and cost effective new Walter Titex DC150 family of solid-carbide drills brings Walter quality and reliability to the gritty world of everyday machining, where older machines, small quantities, and frequent workpiece changes is the order of the day.

Walter USA LLC has introduced three new Walter Cut GX Tiger-tec Silver CVD grooving and parting grades, the WKP13S, WKP23S and WKP33S, which are being introduced in combination with Walter's provden geometries UD4, UA4, UF4, RD4 and the plunge grooving and parting geometries GD3 and CE4.

Walter has added additional sizes and designs to its Walter Cut-SX single-edged grooving system for grooving and parting.

Walter has expanded its Tiger-tec Silver range of indexable inserts with three new ISO P geometries, all possessing a positive cutting edge design.

Walter USA LLC has introduced the M4000, a universal milling system that improves production while reducing tooling requirements, thus reducing costs.

Walter has introduced the Walter Prototyp Supreme MB265 and MB266 solid-carbide milling cutters, two new milling tools that boost productivity due to their high metal-removal rates, while also increasing process reliability thanks to design features that act to enhance stability while…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…