G3051-P Grooving System

April 14, 2020
Grooving Toolholder System Boosts Shoulder Grooving Performance, Reliability

Walter has introduced a new system specially designed for grooving along a shoulder with the G3051-P groove turning holder and the new MX22-2L/R indexable inserts. The new system features an insert installation position inclined by 3° in the insert pocket. Both right- and left- hand versions of the inserts are available. This new feature enables deep grooving operations possible along the shoulder. The precision-ground, four-edged indexable MX inserts are available with new GD8 and VG8 geometries. 

The GD8 geometry has been specifically developed for grooving along the shoulders and grooving of large diameters without interference of the insert with the finished workpiece. The VG8 geometry has been developed for finishing operations behind a collar. Thanks to its reduced space requirements due to unique narrow shape, savings on workpiece material are possible in mass production compared to conventional V-style ISO turning inserts. 

The G3051-P grooving system can be used on CNC lathes and multi-spindle machines, as well as automatic lathes. These new holders are designed with Walter precision cooling as a standard feature and are available in shank sizes of 0.625-1.0 in. and 12-25 mm. They allow for cutting depths of up to 0.197 in. (5 mm) and insert widths from 0.059-0.118 in. (1.5-3 mm). This selection makes it particularly suited to high volume production of smaller components, such as camshafts in the automotive industry, but also for precision parts in the medical device industry.

 Additionally, with the standard large contact surfaces and the patented dowel pin location in MX indexable inserts, leads to a high degree of stability, precision and indexing accuracy. The tangential arrangement of the grooving inserts results in outstanding flatness and surface quality. 

Related Glossary Terms

  • computer numerical control ( CNC)

    computer numerical control ( CNC)

    Microprocessor-based controller dedicated to a machine tool that permits the creation or modification of parts. Programmed numerical control activates the machine’s servos and spindle drives and controls the various machining operations. See DNC, direct numerical control; NC, numerical control.

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • shank

    shank

    Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

Additional Products from Walter USA LLC

Walter USA LLC has expanded its line of Walter Cut tools for parting, grooving and turning with three new models optimized for shallow depth grooving of up to a maximum of 0.236" (6mm).

Walter USA LLC has introduced the Walter Valenite F4050 cartridge type cutter, an innovative new approach to the challenges of high-speed milling of non-ferrous materials.

Walter LLC has expanded its popular line of Walter Titex X-treme deep-hole micro drills with three new high performance variants: the X-treme M, X-treme DM8 and the X-treme DM12.

Walter USA LLC has introduced the Walter Titex XD70, a solid carbide drill that employs design and manufacturing innovations that bring new levels of productivity to the drilling of extremely deep holes.

Walter USA LLC has introduced the Walter Prototyp Proto-max Ultra ball-nose end mill, specially engineered for efficient machining of hard materials.

Walter USA LLC has expanded its versatile Walter Valenite Xtra-tec insert drill line with additional products at both ends of the diameter spectrum.

Walter USA LLC has introduced two new Walter Valenite ISO indexable inserts designed for machining nickel, cobalt and iron-based high temperature alloys, such as Inconel 718 and Waspaloy, commonly used in the aerospace, power generation and chemical industries.

Walter USA LLC has expanded its Walter Titex X-treme line of versatile, high-performance solid carbide drills with the addition of a drill for shallow hole drilling, while maintaining high rigidity requirements.

Walter Titex X-treme solid carbide high-performance drills from Walter, currently in use in a wide variety of industries including automotive, energy, die and mold and general metalworking applications are now available as non-coolant thru drills.

In response to the success of its Tiger-tec Silver high-performance inserts, Walter USA LLC has added a tough new grade to the Walter Valenite indexable milling grade family. The existing universal WKP35S grade is now joined by WKP25S, a CVD aluminum oxide-coated insert that permits higher feed and…

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