The new Walter G4014-P grooving tool holder is ideal for small part machining operations such as swiss type machining. The system offers an innovative new “SmartLock” insert clamping feature to access the clamping screw from the side.
This makes it possible to change inserts in the machine – even where space is limited—in particular on long center lathes and multi-spindle machines. As a result, changing inserts is approximately 70% faster. The clamping forces are around 30% higher than those of existing tools in the market, increasing the stability and enabling users to achieve a significantly longer tool life. The clamping screw can be accessed from either left or right side; thus, the operation of the tool from either side is possible, making it a very flexible system.
The patent-pending positive engagement design of the insert seat also contributes to the flexibility. The cutting insert is seated in the insert pocket with an innovative prismatic design. This prevents incorrect engagement, especially for narrow insert widths, and enables an extremely high level of indexing accuracy. The Walter grooving system consisting of G4014-P and DX18 inserts is available in the shank sizes of ½- 5/8 in. and 10–20 mm, with insert widths from 0.059-0.118 in. (1.5–3 mm) and for parting off diameters of up to 1.38 in. (35 mm).
The holder designs are offered with either precision cooling on the rake and flank faces or without internal cooling. These special features make the system the current benchmark in terms of the mass production of small parts like shafts, plug contacts, nozzles or implants. Typical applications include automotive suppliers, medical engineering as well as the electronics, food processing, watchmaking and general engineering industries.
Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.
When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.
Angle of inclination between the face of the cutting tool and the workpiece. If the face of the tool lies in a plane through the axis of the workpiece, the tool is said to have a neutral, or zero, rake. If the inclination of the tool face makes the cutting edge more acute than when the rake angle is zero, the rake is positive. If the inclination of the tool face makes the cutting edge less acute or more blunt than when the rake angle is zero, the rake is negative.
The DA110 Perform drill from Walter can be used universally and cost-effectively for a wide range of materials. It delivers maximum accuracy thanks to its precision-ground surfaces and a tip geometry that has been engineered for optimum centering accuracy, while keeping production costs as a…
The M4258 modular helical milling cutter from Walter, the most recent addition to its M4000 family of high-performance helical milling cutters, brings cost efficiency and excellent process reliability to slot milling, and can be used for ramping, pocket milling, shoulder milling and circular…
The new versatile high-performance TC420 Supreme thread former from Walter features a new substrate and a new polygon geometry that provides better forming behavior, less friction and longer tool life. In addition, its polished surface yields a better surface finish than is achieved with thread…
Walter has introduced the new A60 and AG60 inserts for small to medium pitch threads. Just like the existing MX geometries (CF5 and GD8 for grooving and parting, RF5 for grooving and copy turning), the new MX geometries A60/AG60 provide long tool life, fine surface quality and process reliability.…
The new Cermet WEP10 indexable turning inserts from Walter deliver long tool life and high productivity. Their fine-grain titanium carbide substrate with Ni/Co binder produces a stable cutting edge. Combined with an extremely hard TiCN outer layer, this grade provides multiple advantages during…
Walter has introduced WSM01, a premier grade for demanding machining applications. Coupled with Walter’s new MS3 negative geometry, it produces burr-free results with high surface finish quality in the hardest materials.
The versatile new DC160 Advance solid-carbide drill from Walter delivers high productivity in a wide variety of materials and can be used universally in an extremely broad range of applications. The newly designed drill offers many advantages. The margins are located in an advanced forward position…
Walter has introduced the D4140 indexable insert drill, a tough and versatile new drill that delivers enhanced process reliability and extended tool life. The D4140 advantage stems from its design and construction, featuring a hardened and polished surface that offers exceptional resistance to…
Walter has introduced the Walter Prototyp ceramic milling cutters MC275/MC075. These two new tools deliver significantly increased productivity, cutting speeds and high metal-removal rates in the machining of nickel-based alloys.
Walter has introduced the DB130 Advance, its smallest solid-carbide microdrill with diameters from 0.004 to 0.06 in. (0.1 mm to 1.45 mm). With a point angle of 118° and cylindrical shank, the drill meets DIN 1899 standards.