G4014-P Grooving Tool Holder

April 07, 2020
G4014-P Grooving Tool Holder

The new Walter G4014-P grooving tool holder is ideal for small part machining operations such as swiss type machining. ​The system offers an innovative new “SmartLock” insert clamping feature to access the clamping screw from the side.

This makes it possible to change inserts in the machine – even where space is limited—in particular on long center lathes and multi-spindle machines. As a result, changing inserts is approximately 70% faster. The clamping forces are around 30% higher than those of existing tools in the market, increasing the stability and enabling users to achieve a significantly longer tool life. The clamping screw can be accessed from either left or right side; thus, the operation of the tool from either side is possible, making it a very flexible system. 

The patent-pending positive engagement design of the insert seat also contributes to the flexibility. The cutting insert is seated in the insert pocket with an innovative prismatic design. This prevents incorrect engagement, especially for narrow insert widths, and enables an extremely high level of indexing accuracy. The Walter grooving system consisting of G4014-P and DX18 inserts is available in the shank sizes of ½- 5/8 in. and 10–20 mm, with insert widths from 0.059-0.118 in. (1.5–3 mm) and for parting off diameters of up to 1.38 in. (35 mm). 

The holder designs are offered with either precision cooling on the rake and flank faces or without internal cooling. These special features make the system the current benchmark in terms of the mass production of small parts like shafts, plug contacts, nozzles or implants. Typical applications include automotive suppliers, medical engineering as well as the electronics, food processing, watchmaking and general engineering industries.

Related Glossary Terms

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • parting

    parting

    When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.

  • rake

    rake

    Angle of inclination between the face of the cutting tool and the workpiece. If the face of the tool lies in a plane through the axis of the workpiece, the tool is said to have a neutral, or zero, rake. If the inclination of the tool face makes the cutting edge more acute than when the rake angle is zero, the rake is positive. If the inclination of the tool face makes the cutting edge less acute or more blunt than when the rake angle is zero, the rake is negative.

  • shank

    shank

    Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.

Additional Products from Walter USA LLC

New Prototyp Prototex Eco Plus from Walter is a through-hole tap that delivers superior performance and tool life, according to the company.

With the launch of its new website, Walter has provided a new virtual tool titled Product Code Search, an online search function for Walter tools which uses the name or order number of the tools as the search criteria.

Walter USA LLC has expanded its line of Walter Blaxx milling cutters with the introduction of the F5138, the first helical flute cutter in the Blaxx family.

Walter USA LLC has unveiled a series of new inserts to its Walter Xtra-tec Point Drill lineup, which reportedly provide the optimal drilling solution for the heat exchanger industry.

Walter has expanded its line of Walter Titex X-treme DM high performance micro drills with eight new models, in drilling depths ranging from 2xD to 30xD.

Walter USA LLC has introduced Walter Cut UD4, a new insert geometry for radial grooving and groove turning in the automotive and general metalworking industries that delivers maximum process reliability, optimal chip formation, high levels of productivity and reduced tooling costs.

Walter USA LLC has announced a series of new insert geometries for turning that bring higher levels of productivity to a range of difficult applications.

Walter has introduced Tiger-tec Silver ISO K inserts, designed to boost performance and reliability in the machining of gray cast iron, ductile iron, and higher strength steel alloys under difficult conditions.

Walter USA LLC has unveiled the Walter Global Productivity System (Walter GPS).

Walter has introduced the Walter Prototyp Paradur Short Chip HT blind hole tap, designed to increase process reliability and quality when tapping long-chipping high tensile (HT) strength steels.

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…