G4014-P Grooving Tool Holder

April 07, 2020
G4014-P Grooving Tool Holder

The new Walter G4014-P grooving tool holder is ideal for small part machining operations such as swiss type machining. ​The system offers an innovative new “SmartLock” insert clamping feature to access the clamping screw from the side.

This makes it possible to change inserts in the machine – even where space is limited—in particular on long center lathes and multi-spindle machines. As a result, changing inserts is approximately 70% faster. The clamping forces are around 30% higher than those of existing tools in the market, increasing the stability and enabling users to achieve a significantly longer tool life. The clamping screw can be accessed from either left or right side; thus, the operation of the tool from either side is possible, making it a very flexible system. 

The patent-pending positive engagement design of the insert seat also contributes to the flexibility. The cutting insert is seated in the insert pocket with an innovative prismatic design. This prevents incorrect engagement, especially for narrow insert widths, and enables an extremely high level of indexing accuracy. The Walter grooving system consisting of G4014-P and DX18 inserts is available in the shank sizes of ½- 5/8 in. and 10–20 mm, with insert widths from 0.059-0.118 in. (1.5–3 mm) and for parting off diameters of up to 1.38 in. (35 mm). 

The holder designs are offered with either precision cooling on the rake and flank faces or without internal cooling. These special features make the system the current benchmark in terms of the mass production of small parts like shafts, plug contacts, nozzles or implants. Typical applications include automotive suppliers, medical engineering as well as the electronics, food processing, watchmaking and general engineering industries.

Related Glossary Terms

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • parting

    parting

    When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.

  • rake

    rake

    Angle of inclination between the face of the cutting tool and the workpiece. If the face of the tool lies in a plane through the axis of the workpiece, the tool is said to have a neutral, or zero, rake. If the inclination of the tool face makes the cutting edge more acute than when the rake angle is zero, the rake is positive. If the inclination of the tool face makes the cutting edge less acute or more blunt than when the rake angle is zero, the rake is negative.

  • shank

    shank

    Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.

Additional Products from Walter USA LLC

The drills are coolant-through, straight flute (G-drills), with emulsion or oil and coolant pressure of 145-580 PSI (10-40 bar). They are offered in cylindrical shank configuration and have a 120° point angle with tolerance of m7. They are also offered in L/D ratio of 5 x Dc as standard, with…

The MD173 Supreme is a roughing cutter designed specifically for dynamic milling and for reducing machining time. Its cutting edges equipped with chip breakers enable excellent chip breaking, permitting superior process reliability with high metal removal rates, a plus for users with automated…

A patent-pending, highly textured, multi-layered MT-TiCN layer increases toughness and reduces flank face wear, resulting in lower cost per cutting edge. The inserts’ highly textured Al2O3 layer also minimizes crater wear, and the gold-colored top layer improves wear detection. The gradient carbide…

This grade is now capable of longer tool life, greater reliability, and approximately 30 percent greater performance in stainless steels (ISO M) and heat-resistant super alloys (ISO S), and up to 75 percent greater performance in steels (ISO P) than comparable grades. With the launch phase now…

These new vibration-free tools provide finish machining of precise bores (IT6–IT8) up to 6 × D, with high surface quality and are up to three times more reliable and flexible than comparable models. Their flexibility is boosted by the fact that the new Walter boring tools employ modular components…

With the TC630 Supreme, users can benefit from a range of advantages. A high level of process reliability for unstable machining operations, for example on lathes with driven tools or for long overhangs. Areas of application include medical engineering, precision engineering, the aerospace sector…

Walter has introduced the Xtra·tec® XT M5460, a new profile milling cutter that delivers maximum precision, tool life, and surface quality in precise machining of freeform surfaces and deep cavities.

Walter's new copy turning system for internal machining boosts tool life, cuts tooling costs, and can increase indexing accuracy by 50%.

These indexable turning inserts are designed for applications where a soft cut and high precision is required.  Long tool life is achieved through the WEP10C coated cermet grade with multilayer PVD TiCN TiAlN coating and extra fine cermet substrate grain. Walter's combination of edge…

The WNN15 grade delivers outstanding process reliability and long tool life, even at extremely high cutting speeds. This means that it makes indexable insert drilling more cost-effective than comparable PCD tools with immediate effect. The indexable insert drills offer the advantage of multiple…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…