HTD Tube Hone

April 01, 2010

Sunnen Product Co.'s new HTD tube hone delivers a 16m (52') stroke, and handles parts up to 1,000mm (39") in diameter. An electronically controlled, 30-kW (40.23-hp) spindle motor powers stock removal of 2,500 cm3/hr. (150 in3/hr.) for fast, accurate honing of helicopter driveshafts, marine driveshafts, submarine periscopes, downhole oil drilling components, cannon barrels, bimetallic tubes and hydraulic cylinders. The machine corrects bore geometry and size errors, as well as product-specific surface finishes and crosshatch angles to ensure correct sliding/sealing surfaces between mating parts. The HTD uses an operator-friendly Windows-based controller for optimal control of bore geometry with functions for stroke position, motion, stone feed and cutting pressure. The HTD is particularly suited for controlling taper variation and drift in long bores, using Sunnen's double- and triple-banked tools. Available abrasives include aluminum oxide, silicon carbide, CBN and diamond honing stones Six-tube hone models from Sunnen can do light-duty repair and resurfacing work to high-power, high-metal-removal applications on long, large parts. These machines handle bore diameters from 3mm to 1,000mm, with stroke lengths of 2m to 14.5m, providing stock-removal rates of 130 cc/hr. to 2,500cc/hr.

Related Glossary Terms

  • aluminum oxide

    aluminum oxide

    Aluminum oxide, also known as corundum, is used in grinding wheels. The chemical formula is Al2O3. Aluminum oxide is the base for ceramics, which are used in cutting tools for high-speed machining with light chip removal. Aluminum oxide is widely used as coating material applied to carbide substrates by chemical vapor deposition. Coated carbide inserts with Al2O3 layers withstand high cutting speeds, as well as abrasive and crater wear.

  • cubic boron nitride ( CBN)

    cubic boron nitride ( CBN)

    Crystal manufactured from boron nitride under high pressure and temperature. Used to cut hard-to-machine ferrous and nickel-base materials up to 70 HRC. Second hardest material after diamond. See superabrasive tools.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

Additional Products from Sunnen Products Co.

The new Sunnen SV-30 honing series is the next generation in the line of Cylinder King machines. True to its heritage, it achieves expert results on engine cylinder blocks, cylinder liners and other engine parts that require honing. Six standard models include four step-and-repeat capability…

Sunnen's SVL-2115 automated lapping machine brings increased productivity and part consistency to what is traditionally a manual process. Based on the same proven SV-2115 honing system, the SVL-2115 provides single setup processing of hydraulic valves, sleeves, fuel system components and other…

Sunnen Products Co. has applied its bore sizing and finishing expertise to the high-production skiving and roller burnishing process. The result is the new SHD skiving/roller burnishing system that is 60 to 70 percent faster than traditional honing and engineered to deliver precise tolerances and…

Sunnen’s SH-6000 KROSSGRINDING machines combine honing and ID grinding technology into a unique process that delivers higher precision roundness, straightness, bore size and finish than either process, and with tighter tolerances. The SH-6000 yields consistent and accurate bore size control…

The SHA-4000 from Sunnen Products Co. is a premium system for high-volume processing of gears, turbocharger bushings, cartridge valve components and pistol barrels, among others. With the popular SH-4000 as a base, the SHA-4000 integrates Swiss automation to create an off-the-shelf, robust, high-…

Sunnen's new SV-15 honing machine combines the DNA of the legendary Cylinder King machine with a new 9-inch Siemens touchscreen PLC to provide more features, convenience and even greater precision and consistency than the "King" of motorsports honing. The multilingual control…

Sunnen's new SVL-2115 automated lapping machine brings increased productivity and part consistency to what is traditionally a manual process. Based on the same machine platform as the popular SV-2100 honing system, the SVL-2115 provides single-setup processing of hydraulic valves, sleeves,…

Sunnen's new SVF series Grit Guard coolant filter is a build-to-suit solution with progressively higher levels of filtration available, along with chilling, to meet process requirements in abrasive machining. Base Grit Guard models are available in 55- and 110-gallon capacities, equipped with…

Sunnen says its new SSH-1680 honing system makes the efficiency, accuracy and consistency of power-stroke honing, affordable to shops looking to make better bores, faster, on a range of parts.

Sunnen introduces digital control of spindle speed, power-stroke speed and extra strokes on its new SH-2000 job-shop honing machine, designed as an affordable and flexible tool for bore sizing/finishing on a wide variety of parts.

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