M2028/M2029 Octagon Facemilling Cutters

August 28, 2019
M2028/M2029 Octagon Facemilling Cutters

The M2028/M2029 octagon facemilling cutters from Walter delivers high feed rates and lower tooling costs for a wide variety of roughing and finishing applications, thanks in large measure to their stable, negative, double-sided inserts that feature 16 cutting edges.

The versatile M2028 for roughing and M2029 for finishing are suitable for use with ISO material groups P. M, K, and S in a broad range of automotive, aerospace, energy, railway and general machining applications. Field tests for both against leading competitors have yielded dramatic results. The M2029, for example, showed tool life increases in the number of machined parts from 30 to 80 for a turbo housing. It also yielded a machining time reduction of 31%.

A unique feature of the inserts, which are available in Tiger∙tec Gold, is that they have marks on the top for easy recognition of geometry and a DOC. Depending on the cutter, the geometries available are the D57 geometry for stable cutting at high feed rates in unfavorable conditions, the F57 geometry for universal use under medium conditions and the light cutting F67 geometry for low cutting forces and medium feed rates under good conditions. These geometries are available in grades WKP35G, WSP45S and WSM35S.

Related Glossary Terms

  • facemilling

    facemilling

    Form of milling that produces a flat surface generally at right angles to the rotating axis of a cutter having teeth or inserts both on its periphery and on its end face.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

Additional Products from Walter USA LLC

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Walter USA LLC has unveiled the new Walter Titex reamers.

Walter has introduced E47, the versatile new counterboring insert geometry designed for use with the Walter BoringMEDIUM and Walter BoringMAXI tooling systems.

Walter USA LLC has announced that its Tiger-tec Silver for Turning product line has fielded four new cutting tool insert geometries: the RP5 for roughing, the MP5 for medium machining, the MP3 for low carbon steels, and the FP5 for finishing.

Walter USA LLC has introduced a new series of ceramic inserts directed at machining high-temp alloys such as Inconel, Waspalloy and Stellite.

Walter USA LLC has unveiled the latest version of the Walter Prototyp Paradur Eco Plus blind hole tap, a versatile performer that also offers long tool life plus enhanced reliability.

Walter USA LLC has announced the availability of the Haimer Safe-Lock clamping system with specially modified Walter Prototyp solid carbide mills.

Walter USA LLC has announced that Tiger-tec Silver, its high-performance aluminum oxide coating that has been boosting the productivity of its milling and turning inserts, is now available for its Xtra-tec Insert Drills as well.

Walter USA LLC has introduced Blaxx, a new shoulder mill that reportedly combines precision, high metal removal rates and process reliability in a single tool, with a high-gloss black finish that is both wear and corrosion resistant.

Walter USA LLC has introduced the Walter Prototyp Proto-max Inox, a solid carbide end mill that typically boosts stainless steel machining performance by as much as 50 percent when compared with conventional, universal solid carbide end mills.

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