The M2028/M2029 octagon facemilling cutters from Walter delivers high feed rates and lower tooling costs for a wide variety of roughing and finishing applications, thanks in large measure to their stable, negative, double-sided inserts that feature 16 cutting edges.
The versatile M2028 for roughing and M2029 for finishing are suitable for use with ISO material groups P. M, K, and S in a broad range of automotive, aerospace, energy, railway and general machining applications. Field tests for both against leading competitors have yielded dramatic results. The M2029, for example, showed tool life increases in the number of machined parts from 30 to 80 for a turbo housing. It also yielded a machining time reduction of 31%.
A unique feature of the inserts, which are available in Tiger∙tec Gold, is that they have marks on the top for easy recognition of geometry and a DOC. Depending on the cutter, the geometries available are the D57 geometry for stable cutting at high feed rates in unfavorable conditions, the F57 geometry for universal use under medium conditions and the light cutting F67 geometry for low cutting forces and medium feed rates under good conditions. These geometries are available in grades WKP35G, WSP45S and WSM35S.
Form of milling that produces a flat surface generally at right angles to the rotating axis of a cutter having teeth or inserts both on its periphery and on its end face.
WCH10C inserts deliver high repeat accuracy due to its sintering process and are tough and wear resistant due to the strong connection to their titanium carbide substrate. Optimum surface quality is promoted as well by their uniform grain distribution in the substrate, The new Walter coated mixed…
The Xtra·Tec XT M5468 provides protection against twisting and cutting-edge rotation due to the eight facets on its indexable inserts. It also yields maximum productivity thanks to its ability to support optimum cutting data and promote long tool life, as well as maximum process stability due to…
The WHH15X grade features HIPIMS technology for excellent coating adhesion and a high degree of hardness, and AlTiN coating optimized for hard machining; this results in an extremely smooth surface for the best chip removal and high surface quality. This new grade also has an extremely wear-…
The TC430 Supreme thread former, specialized for ISO P materials, is for blind-hole and through-hole threads up to 3.5 x DN. Multiple coolant configurations are offered to best optimize performance—axial or radial coolant, with or without lubrication grooves. This HSS-E-PM thread former with AlCrN…
The TC420 Supreme includes one configuration with chamfer form E, (M5–M16) for blind-hole threads up to 3.5 × DN, which uses an innovative combination of chamfer form E with axial internal coolant and without lubrication grooves. This new combination also improves the lubrication and, at the same…
The new cylindrical modular interface makes it easy to change existing copy, chamfer and shoulder milling tools, with no need to invest in new adaptors. It is easy to assemble and dismantle. Plus, the cylindrical centering reduces runout while providing a support face for good stability. Thanks to…
The FW5 wiper geometries, with a new wiper curved cutting edge and V chip formation for short chips, can also be used on components with long overhangs thanks to the reduced cutting pressure. In addition, the MW5, with its longer cutting edge, is suitable for the highest feeds. The FW5 and MW5 are…
The P6006 insert can perform up to 10 x Dc without the need for a pilot drill. It features a protective chamfer on the insert with HIPIMS-PVD coating, and the wear resistant WPP25 grade which leads to maximum tool life in stable conditions. Further, the insert has a 100° prism for the contact point…
Walter's T2710 indexable thread milling cutter can be used universally in steels, stainless steels, cast iron, non-ferrous metals, high-temperature alloys, and hardened steels up to 55 HRC. It machines threads with nominal diameter from 0.79 in. (20 mm), and pitch range of 1.5 - 6 mm/18-6 TPI…
This innovative insert seating substantially eliminates the tendency for vibrations, increasing insert life as well as tool holder life. The design also prevents incorrect engagement, especially for narrow insert widths, and enables an extremely high indexing accuracy. Elevated protective edge is…
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