M2136 Multiple-Tooth Close-Pitch Finishing Cutter

August 17, 2017
M2136 Multiple-Tooth Close-Pitch Finishing Cutter

Walter has introduced the M2136, a multitooth close-pitch finishing cutter that features a high degree of process reliability coupled with superior cost effectiveness, particularly with cast iron, thanks in part to its eight cutting edges per insert. These stable, negative inserts promote not only stability but also ease of handling as well as leading to high levels of surface quality during the finishing process.

The inserts for the M2136 are available in two variants, the B67 and the D67. The B67, known as the "universal" one, is primarily aimed at medium and difficult machining conditions and produces maximum cutting-edge stability and high feed rates under these conditions. The D67, known as the "easy cutting" one, is suitable for universal applications and is well-suited for medium machining conditions.

The M2136 is available in diameters from 2 to 6 in. (50 to 160 mm) and is enhanced with Walter's Tiger·tec Silver coating in three CVD coated grades (WAK15, WKP25S and WKP35S). There is also one PVD coated grade.

(WKK25S). Additionally, the new cutter's Torx Plus screws promote good handling and high torque. The new M2136 supplants the older close pitch finishing cutter, the F4049.

Related Glossary Terms

  • chemical vapor deposition ( CVD)

    chemical vapor deposition ( CVD)

    High-temperature (1,000° C or higher), atmosphere-controlled process in which a chemical reaction is induced for the purpose of depositing a coating 2µm to 12µm thick on a tool’s surface. See coated tools; PVD, physical vapor deposition.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • physical vapor deposition ( PVD)

    physical vapor deposition ( PVD)

    Tool-coating process performed at low temperature (500° C), compared to chemical vapor deposition (1,000° C). Employs electric field to generate necessary heat for depositing coating on a tool’s surface. See CVD, chemical vapor deposition.

  • pitch

    pitch

    1. On a saw blade, the number of teeth per inch. 2. In threading, the number of threads per inch.

Additional Products from Walter USA LLC

New Prototyp Prototex Eco Plus from Walter is a through-hole tap that delivers superior performance and tool life, according to the company.

With the launch of its new website, Walter has provided a new virtual tool titled Product Code Search, an online search function for Walter tools which uses the name or order number of the tools as the search criteria.

Walter USA LLC has unveiled a series of new inserts to its Walter Xtra-tec Point Drill lineup, which reportedly provide the optimal drilling solution for the heat exchanger industry.

Walter USA LLC has expanded its line of Walter Blaxx milling cutters with the introduction of the F5138, the first helical flute cutter in the Blaxx family.

Walter has expanded its line of Walter Titex X-treme DM high performance micro drills with eight new models, in drilling depths ranging from 2xD to 30xD.

Walter USA LLC has introduced Walter Cut UD4, a new insert geometry for radial grooving and groove turning in the automotive and general metalworking industries that delivers maximum process reliability, optimal chip formation, high levels of productivity and reduced tooling costs.

Walter USA LLC has announced a series of new insert geometries for turning that bring higher levels of productivity to a range of difficult applications.

Walter has introduced Tiger-tec Silver ISO K inserts, designed to boost performance and reliability in the machining of gray cast iron, ductile iron, and higher strength steel alloys under difficult conditions.

Walter USA LLC has unveiled the Walter Global Productivity System (Walter GPS).

Walter has introduced the Walter Prototyp Paradur Short Chip HT blind hole tap, designed to increase process reliability and quality when tapping long-chipping high tensile (HT) strength steels.

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