MC025 Advance and MD025 Supreme Solid Carbide Milling Cutters

July 21, 2020
High-Speed Solid Carbide Milling Cutters

Walter has introduced the MC025 Advance and MD025 Supreme solid carbide milling cutters. Both high-speed, high-feed milling cutters feature exceptional process reliability thanks to their high-feed face geometry and low radial load. In addition, the MC025 and MD025 cutters are available with cylindrical shank or ConeFit head systems.

The MC025 Advance is available in diameters from 1/8-1 in. (1-25 mm). A single grade is offered for universal applications for steel, stainless steel, cast iron and materials with difficult cutting properties as well as its ability to lower inventory costs. It has a long peripheral cutting edge for good chip removal and for providing support when machining walls. It excels at near net-shape roughing with high feeds per tooth at low depth of cut, and successfully tackles pocket, groove, and freeform surfaces. The MC025 cutter is finding acceptance in the die and mold industry as well as general metalworking.

The MD025 Supreme solid carbide milling cutter boasts a high number of teeth for maximum productivity and high-feed face geometry. It is ideal for use on complex components.

The MD025 enables near net roughing with high feeds per tooth at low depth of cut, provides for a short and stable peripheral cutting edge, and  like the MC025 successfully tackles pocket, groove, and freeform surfaces. Available in diameters from 1/4-1 in. (6-25 mm), the Walter MD025 is offered in two separate grades to customize the application whether machining carbon steel, stainless or materials with difficult cutting properties. Both grades are suitable for use in the die and mold industry as well as the medical technology, energy, and aerospace industries. 

There are three designations to Walter product technology—Perform, Advance andSupreme. The Perform tools provide an economical solution with focused importance on price. The Advance tools are efficiently balanced between price and performance. The Supreme designation indicates the highest level of technology and performance available.   

Related Glossary Terms

  • depth of cut

    depth of cut

    Distance between the bottom of the cut and the uncut surface of the workpiece, measured in a direction at right angles to the machined surface of the workpiece.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • metalworking

    metalworking

    Any manufacturing process in which metal is processed or machined such that the workpiece is given a new shape. Broadly defined, the term includes processes such as design and layout, heat-treating, material handling and inspection.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • milling cutter

    milling cutter

    Loosely, any milling tool. Horizontal cutters take the form of plain milling cutters, plain spiral-tooth cutters, helical cutters, side-milling cutters, staggered-tooth side-milling cutters, facemilling cutters, angular cutters, double-angle cutters, convex and concave form-milling cutters, straddle-sprocket cutters, spur-gear cutters, corner-rounding cutters and slitting saws. Vertical cutters use shank-mounted cutting tools, including endmills, T-slot cutters, Woodruff keyseat cutters and dovetail cutters; these may also be used on horizontal mills. See milling.

  • shank

    shank

    Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.

Additional Products from Walter USA LLC

Walter has broadened its line of boring tools with the introduction of the B3220 boring cartridge for axial-radial offset roughing (ARS), expanding on previous methods that were either symmetrical or asymmetrical. This versatile new tool, designed for use with the Walter B3220 but which can be used…

Walter has introduced new parting blade adapters for BMT/DO machines that ensure precision cooling of both the insert and the parting blade, thus improving chip control and tool life, and helping to increase productivity. With the Walter design, the coolant flows through the adapter directly into…

Walter USA LLC offers a solid-carbide, through-coolant drill for ISO-P and ISO-K materials. The design allows coolant flow to encompass the entire drill point, producing optimal cooling of both the drill and the tool/workpiece interface, according to the company. Controlling the coolant flow…

Designed to improve the manufacturing process, the new Walter Tool-ID system reportedly allows users to transfer tool data from the presetting device to the machine tool and evaluate the parameters that are run on the machine, according to a Feb. 2 news release from Walter USA LLC, Waukesha, Wis.…

Walter has introduced Walter Turn Precision Coolant, a powerful and targeted coolant delivery system that produces a direct coolant supply through the insert clamp and along the flank face of the insert. The result is said to be a 30- to 150-percent increase in tool life (depending on material and…

Walter has unveiled the Walter BLAXX M3024 heptagon milling cutter, the latest entry in its line of high-productivity milling tools. The M3024, in diameters from 1.5" to 6.0" (40mm to 160mm) boasts the line's trademark wear-protected black tool body, plus indexable inserts with 14…

In a news release issued Jan. 16, Walter USA LLC, Waukesha, Wis., unveiled its P6005-WKK45C point drill insert that reportedly brings new levels of performance and cost effectiveness to drilling cast materials (ISO K) as well as other materials. The P6005-WKK45C insert design features a new high-…

Walter Tools, Waukesha, Wis., recently introduced its new Advance product line, which the company claims increases tool life up to 50 percent. The MC251 Advance solid carbide milling cutters from Walter's Prototyp brand is said to be the ideal geometry for machining stainless materials from…

The new high-end TC142 blind hole taps from Walter are for machining stainless steels, ISO M materials.

Walter says it has enhanced its M4000 milling cutter system with a new slot drill and a T-slot cutter, enabling users to tackle the vast majority of typical machining operations with a single high-performance yet cost-effective tooling system.

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…