MC232 Perform Line of Solid-Carbide Milling Cutters

December 03, 2019
MC232 Perform Line of Solid-Carbide Milling Cutters

Walter has introduced the MC232 Perform line of solid-carbide milling cutters. These milling cutters, the latest addition to Walter’s cost-effective Perform product range, feature a corner radius and reduced neck. Solid-carbide milling cutters with corner radii allow improved approaches to individual component geometries. It also improves the tool life of the milling cutter, as the edge stability is increased.

The reduced neck in turn makes the milling cutter more flexible, as it can be used with an even wider variety of cutting depths. MC232 Perform line, with diameter sizes ranging from 1/8 in. to ¾ in. and 2 to 20 mm metric, can be used for all typical milling applications (shoulder, slotting, pocket milling, helical plunging and ramping) and are suitable for a variety of materials.

Users also benefit from other features of the Perform line, such as the high level of cost efficiency for small and medium batch sizes. Application of the MC232 Perform include steel, stainless and cast iron. The new milling cutters are of particular benefit to job shops and manufacturers that frequently changing orders or quantities.

The Perform lineup is one of three designations to Walter product technology: Perform, Advance, Supreme. Perform tools are products that provide an economical solution with focused importance on price. The Advance tools are products which are efficiently balanced between price and performance. The Supreme designation indicates the highest level of technology and performance available.

Related Glossary Terms

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • milling cutter

    milling cutter

    Loosely, any milling tool. Horizontal cutters take the form of plain milling cutters, plain spiral-tooth cutters, helical cutters, side-milling cutters, staggered-tooth side-milling cutters, facemilling cutters, angular cutters, double-angle cutters, convex and concave form-milling cutters, straddle-sprocket cutters, spur-gear cutters, corner-rounding cutters and slitting saws. Vertical cutters use shank-mounted cutting tools, including endmills, T-slot cutters, Woodruff keyseat cutters and dovetail cutters; these may also be used on horizontal mills. See milling.

  • slotting

    slotting

    Machining, normally milling, that creates slots, grooves and similar recesses in workpieces, including T-slots and dovetails.

Additional Products from Walter USA LLC

The MP060 face milling cutter with a great number of teeth (z) between 10 and 22, and with diameters from 40 mm, can be used for roughing and finishing large surfaces and flat shoulders. The MP160 (z = 3–4) and MP260 (z = 2–3) shoulder and slot milling cutters, with either cylindrical shank or…

In addition to the cooling and geometry, Walter's new WJ30RZ and WJ30RY grades also boost performance because their highly wear-resistant TiAlSiN-based layer applied using HIPIMS coating technology takes the form of a complete coating for 3 and 5xDc (WJ30RZ grade) and a point coating for 8×Dc…

The primary application of the Tiger·tec Gold inserts is steels with various tensile strengths that can be machined. These indexable inserts are ideal for use in the automotive, energy, and general metalworking industries, where the inserts can significantly help reduce the cost per component.…

Additional improvement in surface quality and stability can be realized with advanced wiper geometry option. Walter offers the new WBH30 CBN grade in inserts with and without MW wiper geometry, and with a negative T-land chamfer for excellent strength in interrupted cuts.

This milling cutter can be used universally for steel, stainless steels, cast iron and difficult-to-machine materials, in face, shoulder, ramping, pocket, and circular interpolation milling operations. Available in diameters of 32-100 mm, a maximum depth of cut of 5 or 8 mm), with Weldon shank  or…

There are two indexable insert sizes with facet—SDMX0904ZDR-E27 and SDMX1205ZDR-E27. The M4002 cutter provides a depth of cut of 1.5 or 2.0 mm and is available in diameters of 25-125 mm or 1-4 in. and is ideal for high-speed milling in steel and cast iron, stainless steel and materials with…

The standard A2201 is an offset adaptor for reduced radial forces, greater stability and provides more space between the boring bar and the bore wall for improved chip removal with very deep bores. With the A3001 and the A2201 Walter has increased boring bar diameters to 2.5-4-in. and 60-100 mm.

The Xtra·tec XT M5009 face milling cutter has a 45° approach angle, is available in diameters of 25-160 mm (1-6 in.) and provides a depth of cut of 5 or 6.5 mm. It features three pitches for different applications (tools with wide and medium pitch for insert size SN X1205 are designed with carbide…

Positive with four cutting edges, it can be used on both sides, thus combining long tool life and high metal removal rates with greater cost-efficiency. The polished rake face improves chip removal, and the extremely sharp cutting edge creates a softer cutting action, important factors in the…

The M5004 octagon milling cutter combines efficiency and process reliability while also extending tool life, resulting in maximum productivity. Process reliability is enhanced thanks to the new tool's high stability. Lower tool costs and reduced time and labor result from its universal…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…