MC377 Advance and MD377 Supreme

June 03, 2021
Solid Carbide Milling Cutters Tackle Range of Difficult Applications

Walter has introduced two solid carbide milling cutters that successfully tackle titanium machining tasks: the MC377 Advance and the MD377 Supreme. The first is a highly cost-effective tool for universal use in ISO materials S, M, and P and the second is a high-end specialist primarily for the aviation and aerospace industry. Both solid carbide milling cutters can handle roughing, finishing and semi-finishing as well as ramping, shoulder milling, plunging. 

The MC377 Advance, with protective chamfer, corner radii, and center cutting edge, can be used for chrome-nickel and steel materials, as well as titanium. The versatile cutter’s complete range features products with diameters from 2 to 25 mm and makes them particularly attractive for small parts manufacturers in the medical technology sector and food industry. The long tool life of its Walter high-performance WK40EA grade and its tough AICrN coating extend tool life while helping to lower inventory costs. 

The MD377 Supreme is a solid carbide milling cutter with a corner radius and central internal coolant engineered for titanium machining. Its HPC Ti40 geometry has been optimized for titanium cutting, with a high metal removal rate thanks to its five cutting edges, and the latest Walter exclusive AlTiN+ZrN coating with HIPIMS technology for maximum tool life. Ideal for dynamic milling, it is suitable for roughing, shoulder milling, finishing, and semi-finishing, with ramping possible, and full slotting up to 1 x Dc. This high-end titanium milling cutter is ideal for machining ISO S materials such as engine components, small parts or structural components, as well as additively manufactured components.

The Walter lineup of products consists of three categories to its tools. Supreme indicates the highest level of technology and performance available. Perform tools are products that provide an economical solution with focused importance on price and Advance which indicates product efficiently balanced between price and performance.

Related Glossary Terms

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • milling cutter

    milling cutter

    Loosely, any milling tool. Horizontal cutters take the form of plain milling cutters, plain spiral-tooth cutters, helical cutters, side-milling cutters, staggered-tooth side-milling cutters, facemilling cutters, angular cutters, double-angle cutters, convex and concave form-milling cutters, straddle-sprocket cutters, spur-gear cutters, corner-rounding cutters and slitting saws. Vertical cutters use shank-mounted cutting tools, including endmills, T-slot cutters, Woodruff keyseat cutters and dovetail cutters; these may also be used on horizontal mills. See milling.

  • slotting

    slotting

    Machining, normally milling, that creates slots, grooves and similar recesses in workpieces, including T-slots and dovetails.

Additional Products from Walter USA LLC

WCH10C inserts deliver high repeat accuracy due to its sintering process and are tough and wear resistant due to the strong connection to their titanium carbide substrate. Optimum surface quality is promoted as well by their uniform grain distribution in the substrate, The new Walter coated mixed…

The Xtra·Tec XT M5468 provides protection against twisting and cutting-edge rotation due to the eight facets on its indexable inserts. It also yields maximum productivity thanks to its ability to support optimum cutting data and promote long tool life, as well as maximum process stability due to…

The WHH15X grade features HIPIMS technology for excellent coating adhesion and a high degree of hardness, and AlTiN coating optimized for hard machining; this results in an extremely smooth surface for the best chip removal and high surface quality. This new grade also has an extremely wear-…

The TC430 Supreme thread former, specialized for ISO P materials, is for blind-hole and through-hole threads up to 3.5 x DN. Multiple coolant configurations are offered to best optimize performance—axial or radial coolant, with or without lubrication grooves. This HSS-E-PM thread former with AlCrN…

The TC420 Supreme includes one configuration with chamfer form E, (M5–M16) for blind-hole threads up to  3.5 × DN, which uses an innovative combination of chamfer form E with axial internal coolant and without lubrication grooves. This new combination also improves the lubrication and, at the same…

The new cylindrical modular interface makes it easy to change existing copy, chamfer and shoulder milling tools, with no need to invest in new adaptors. It is easy to assemble and dismantle. Plus, the cylindrical centering reduces runout while providing a support face for good stability. Thanks to…

The FW5 wiper geometries, with a new wiper curved cutting edge and V chip formation for short chips, can also be used on components with long overhangs thanks to the reduced cutting pressure. In addition, the MW5, with its longer cutting edge, is suitable for the highest feeds. The FW5 and MW5 are…

The P6006 insert can perform up to 10 x Dc without the need for a pilot drill. It features a protective chamfer on the insert with HIPIMS-PVD coating, and the wear resistant WPP25 grade which leads to maximum tool life in stable conditions. Further, the insert has a 100° prism for the contact point…

Walter's T2710 indexable thread milling cutter can be used universally in steels, stainless steels, cast iron, non-ferrous metals, high-temperature alloys, and hardened steels up to 55 HRC. It machines threads with nominal diameter from 0.79 in. (20 mm), and pitch range of 1.5 - 6 mm/18-6 TPI…

This innovative insert seating substantially eliminates the tendency for vibrations, increasing insert life as well as tool holder life. The design also prevents incorrect engagement, especially for narrow insert widths, and enables an extremely high indexing accuracy. Elevated protective edge is…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…