Microlution MLDS

July 01, 2019
Microlution MLDS

GF Machining Solutions offers the Microlution MLDS, the next generation in femtosecond laser processing systems. The dual-station/dual-part laser machining center provides extremely high laser “on time” via measurement and
loading functions performed as parallel processes alongside machining operations.

Configured as a hybrid platform with high-speed milling spindles, the MLDS further boosts overall productivity while simplifying and expanding a shop’s part-processing potential. As a hybrid configuration, the MLDS removes the bulk of material mechanically and finishes parts with femtosecond laser quality. This dual functionality can significantly reduce total part cycle time.


The MLDS features dual tilt/rotary part tables. On each table, the machine can perform either 5-axis conventional milling or 5-axis femtosecond laser machining. Pick-and-place automation moves workpieces in and out of the
machine and allows for continuous as well as lights-out operations.

Designed as an economical micron-scale machining system, the MLDS is optimized for microscale holemaking and fine cutting without the creation of heat-affected zones in workpieces. The combination of quick axial acceleration,
exceptional stability, precise part handling and motion control with integrated part characterization and measurement delivers ultraprecise machining with high accuracy, speed and quality.

Related Glossary Terms

  • conventional milling ( up milling)

    conventional milling ( up milling)

    Cutter rotation is opposite that of the feed at the point of contact. Chips are cut at minimal thickness at the initial engagement of the cutter’s teeth with the workpiece and increase to a maximum thickness at the end of engagement. See climb milling.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • laser machining

    laser machining

    Intensified, pulsed beams of light generated by lasers—typically carbon dioxide or neodium-doped yttrium aluminum garnet (Nd:YAG)—that drill, weld, engrave, mark, slit and caseharden. Usually under CNC, often at both high cutting rates (100 linear in./sec.) and high power (5kW or more). Lasers also are used in conjunction with in-process quality-control monitoring systems allowing measuring accuracies of 0.00001".

  • machining center

    machining center

    CNC machine tool capable of drilling, reaming, tapping, milling and boring. Normally comes with an automatic toolchanger. See automatic toolchanger.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • parallel

    parallel

    Strip or block of precision-ground stock used to elevate a workpiece, while keeping it parallel to the worktable, to prevent cutter/table contact.

Additional Products from GF Machining Solutions

The MILL P 800 U S features a torque-motor driven rotary/tilt trunnion-style table that contributes to the machine’s continuous full 5-axis simultaneous movement for smooth part surface contouring. The high-performance, high dynamic torque motor drives eliminate backlash (pitch and reverse errors…

For faster, easier cleaning, the casting of the CUT 400 S Dedicated is designed so that tank water constantly runs down the interior sides of the work envelope, keeping them wet and preventing EDM residue from drying and hardening. This sticky residue also plays havoc with an EDM’s filter and drive…

Now, My rConnect is completely cloud-based, so as long as a computer is connected to the same network as their current GFMS machine, that machine is connected to My rConnect. However, GFMS machines that don’t have network access and are connected to the Internet can also use My rConnect.

The CUT F 600’s intuitive Uniqua human/machine interface (HMI) delivers optimal functionality and ergonomics with a 19" vertical touchscreen, full keyboard and mouse. For the utmost compatibility, Uniqua supports legacy file types from various EDM manufacturers, and with offline and at-the-…

Featured on new GF Machining Solutions’ CUT P Pro Series wire EDMs, the iWire function works in tandem with the company’s Intelligent Spark Protection System (ISPS), both of which are part of the company’s Uniqua control.

All CUT P Pro Series machines optimize production for electronics, automotive, medical and mold and die manufacturers with more than 600 pre-programmed cutting processes. On the CUT P 550 Pro, these cover a wide range of parts from less than 0.04" to 15.75" (less than 1 mm to 400 mm) in…

As with all of GF Machining Solutions’ LASER machines, the LASER P 400 series offers repeatable high performance, consistent accuracy and unvarying quality. Fully digitized texturing makes it easy to texture, mark, engrave and add functional surfaces to parts, molds and dies, even when dealing with…

The machine’s repeatability and top quality result from a pure atmosphere during printing, a consistently low-oxygen environment with fewer than 25 parts per million. This solution ensures excellent microstructures, very high material density and stable mechanical properties.

The AgieCharmilles CUT P Pro series of wire-cutting EDM machines is designed for increased productivity, always available and ideal for every application with the largest technology database. The series includes the CUT P 350 Pro, the 550 Pro and the 800 Pro with robust designs and intuitive HMI as…

The Mikron MILL P 800 U S allows shops to machine components fully on a single machine and eliminate transfer-related part errors, along with stacked tolerances, for enhanced quality of finished parts. This scalable solution is perfectly suited for automation, with a smaller footprint compared to…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…