Products

NUM has launched a major new release of its NUMROTO tool grinding software. Offering numerous additional features and enhancements, Version 4.0 of the software is designed to increase the productivity of precision machine tools without the need for additional hardware.

The L.S. Starrett Co. has introduced two new Bluetooth-enabled series of electronic digital bore gages with a range of accuracy and convenience features for increasing measurement throughput when inspecting internal hole dimensions. The 781BXT AccuBore electronic bore gages are a trigger-operated gaging system, and the 770BXT electronic bore gages, operated via thimble rotation, feature IP67 protection against dirt and coolant, making them ideal in harsh machining environments.

Kardex Remstar is launching a new cloud-based Remote Support platform, which focuses on continuously monitoring the status of a customer's installed systems and remotely maintaining them when necessary. This new digital solution for condition monitoring and maintenance of automated storage systems will reportedly enable customers to use their machines at maximum efficiency.

Doosan Machine Tools announces that its PUMA SMX super multitasking turning centers are now available with a lower turret for enhanced versatility and productivity. The turret will be available on both the 10" chuck (PUMA SMX2600ST) and 12" chuck (PUMA SMX3100ST) models.

Collecting mist from lubricant oils used to cool machining processes is critical to protect workers' health and meet OSHA requirements. The Handte Oil Expert from Camfil APC helps facility operators reduce exhaust emissions to meet the current OSHA 5.0 mg/m3 exposure limit for oil mist.

A single-station CNC microfinishing system processes a family of 68 aerospace control surface actuation shafts to better than 0.1 Ra, while creating a functional surface for the component. Other tribological surface parameters are used for this post-grinding application on HVOC (tungsten carbide) coated steel shafts.

Seco Tools has introduced Jetstream Tooling high-pressure coolant technology for threading shank holders. The new range includes shank holders for external applications, boring bars for internal applications and GL-heads for use with Seco Steadyline boring bars.

EXSYS Tool Inc. has expanded its line of PRECI-FLEX modular tooling systems to include a 10,000-rpm, 1:1 ratio rotary tool for Mazak QUICK TURN and QTU series turning centers. The faster toolholders effectively match the processing speed of optional 10,000-rpm machine spindles to boost productivity and impart fine surface finishes.

Mazak's new Ultimate Die & Mold (UD) 400/5X vertical machining center delivers 5-axis machining in a small footprint platform. Suitable for applications ranging from medical and dental instruments to mold and die components and beyond, the machine sports a rigid base and double-column symmetrical construction that allow its spindle to reach high levels of precision and speed.

Cortec VpCI-649 BD combines contact and vapor-phase corrosion inhibitors to protect metal surfaces in direct contact with the treated fluid, as well as those areas above the level of the fluid where the contact inhibitor cannot reach. As the inhibitor flows along in the liquid stream, it releases a corrosion inhibiting vapor that adsorbs and forms a protective layer on exposed metal surfaces above the level of the fluid.

The new A-635/A-637 PIglide low-profile stages from PI (Physik Instrumente) have no rolling or sliding elements and deliver frictionless, noncontact motion, resulting in negligible reversal error, better wobble, eccentricity and velocity stability – suitable prerequisites for high-end industrial applications such as inspection, metrology, calibration and scanning, including cleanroom environments.

CCS" Controlled Containment System is engineered to safely contain and control airborne particulate from sampling procedures. Dispensing from drums and weighing procedures are typical applications. Cleaning/degreasing Equipment legacy/product_images/HemcoCCS Image.jpg <p>"CCS" Controlled Containment System is engineered to safely contain and control airborne particulate from sampling procedures. Dispensing from drums and weighing procedures are typical applications.</p>nn<p>Drums or equipment can be easily rolled into the enclosure through the strip curtain entrance. Both the process and surrounding environment are protected from contamination. A downward flow of HEPA filtered air maintains a cleanliness level at drum or working height while all exhaust air exits out through HEPA filters in the rear wall at floor level. The interior is under slight negative pressure to ensure that no contaminant escapes out of the enclosure.</p>nn<p>The "CCS" Enclosure locates directly on the existing floor. Optional roll and set casters are available for mobility, electrical and plumbing service fixtures, tables with work surfaces and enclosure floors are available. It is shipped assembled.</p>n products/controlled-containment-system 27240 product CC-GRIND-FLEX Semiflexible Grinding Discs 2018-03-12 15:23:12 2018-03-12 Grinding 6091 The next generation of semiflexible grinding discs PFERD has introduced its CC-GRIND-FLEX, the next generation of semiflexible grinding discs. This high-performance disc blends weld seams on large surfaces without leaving dents or bumps typical of a rough grinding wheel or fiber disc. When using the CC-GRIND-FLEX, an absolutely flat surface can be achieved. Grinding Wheels legacy/product_images/PFE-126A.jpg <p>PFERD has introduced its CC-GRIND-FLEX, the next generation of semiflexible grinding discs. This high-performance disc blends weld seams on large surfaces without leaving dents or bumps typical of a rough grinding wheel or fiber disc. When using the CC-GRIND-FLEX, an absolutely flat surface can be achieved.</p>nn<p>This complete smoothing of butt welds – without dents or bumps – is made possible by an innovative design that integrates a layered fiberglass backer with a high-performance coated abrasive. The geometry of the cooling slits ensures high air flow. This reduces the thermal load on the grinding discs and workpiece.</p>nn<p>The CC-GRIND-FLEX, a semiflexible version of the CC-GRIND-SOLID is available in 4-1/2 in. and 5 in. dia. with 7/8 in. bore. Coarse grit with its highly aggressive abrasive for increased stock removal or a fine grit to produce a superior finish are available. The new disc provides up to 50 percent less noise and vibration during use when compared to a conventional grinding disc, with less risk of gouging and is for weld blending on both flat and curved surfaces.</p>nn<p>For use on steel, the new CC-GRIND-FLEX is suited for automotive and trailer manufacturing to blend butt welds in fenders; as well as in power generation for water chute production. Other applications include; general metal fabrication (machine guards, security gates, etc.); maintenance and repair operations; as well as other butt-weld grinding applications.</p>n products/cc-grind-flex-semiflexible-grinding-discs 27237 product Fully Automatic NC Circular Cold Saw 2018-03-08 22:23:16 2018-03-08 Saws 11690 Circular cold saw is fast, precise, efficient and clean KAAST Machine Tools Inc. announces a new fully automatic NC cold saw for its line of circular saws. The HCS features a rigid design and sophisticated antivibration features, resulting in a cut that is fast, precise, efficient and clean. legacy/product_images/KaastHCS-75-CNC-cold-saw.jpg <p>KAAST Machine Tools Inc. announces a new fully automatic NC cold saw for its line of circular saws. The HCS features a rigid design and sophisticated antivibration features, resulting in a cut that is fast, precise, efficient and clean. </p>nn<p>The HCS is fast at up to 500 cuts/hour for 2.75" bars, and 400 cuts/hour for 24" clean-cut lengths. The automatic material diameter sensing ensures the fastest cycle times. The thin-kerf blade design (0.079") keeps waste at a minimum all while increasing efficiency and productivity. </p>nn<p>The design of the HCS also includes a top vice, which keeps the material clamped allowing bundle cutting for increased throughput. The bar loading magazine can hold 13 pieces of 2.75" x 20" bar with the option to upgrade capacity. The electromagnetic brake and gear transmission are designed to decrease noise, vibration and power consumption. All result in an increase in blade life and cut quality.</p>nn<p>Other standard features for the HCS include a NC Control with 7" touchscreen, trim and remnant sorting, fast bar feed (944"/min), and saw blade feed by AC servomotor and ballscrew. </p>n products/fully-automatic-nc-circular-cold-saw 27236 product Semistandard Helical Cutter Program 2018-03-08 16:34:59 2018-03-08 Milling 1432 Save time with semistandard helical cutter program To boost customer productivity, Seco has launched a new semistandard Helical Cutter Program that streamlines the process of obtaining advanced helical cutting tools. The program slashes the typically long lead times required for such custom tooling and will ensure customers in demanding industries such as automotive and aerospace can apply the technology and improve their metal-removal operations as quickly as possible, the company reports. Milling Cutters legacy/product_images/SecoHelical Cutter.jpg <p>To boost customer productivity, Seco has launched a new semistandard Helical Cutter Program that streamlines the process of obtaining advanced helical cutting tools. The program slashes the typically long lead times required for such custom tooling and will ensure customers in demanding industries such as automotive and aerospace can apply the technology and improve their metal-removal operations as quickly as possible, the company reports.</p>nn<p>Custom helical cutters offer numerous advantages for a variety of industries. In aerospace applications involving heat-resistant superalloys and aluminum, the cutters remove more material with deeper cuts compared to standard milling cutters. Such improvements in material removal also benefit manufacturers in the high-volume production environments of the automotive industry, among others.</p>nn<p>The new program's major innovation and effectiveness comes from a newly optimized process. "For many of our customers," notes Tim Aydt, product manager of Seco's indexable milling division, "the main barrier to using helical cutters involved the turnaround time between ordering and receiving a custom version of the tool. Our new Custom Helical Cutter Program significantly shortens that time by 50 percent, from 60 days to as few as 30."</p>nn<p>Seco accomplishes this lead-time reduction through a range of semistandardized custom models that virtually eliminates quoting and removes the need for individual tool design and approval processes. Fully replaceable end caps for the tools enable further process optimization and allow manufacturers to replace the front rows of their cutters effortlessly and cost-effectively.</p>n products/semistandard-helical-cutter-program 27234 product eNETMED CMMS Maintenance Dashboard Software 2018-03-07 22:07:20 2018-03-07 Software 10922 CMMS maintenance dashboard software simplifies a shop's scheduling eNET announces the release of a new addition to the eNET family of softwares, eNETMD. According to the company, this powerful yet easy-to-use Maintenance Dashboard will simplify a shop's maintenance scheduling and reporting. legacy/product_images/eNETMD Maintenance Dashboard CMMS.png <p>eNET announces the release of a new addition to the eNET family of softwares, eNETMD. According to the company, this powerful yet easy-to-use maintenance dashboard will simplify a shop's maintenance scheduling and reporting.</p>nn<p>This customizable software is hosted on-site, with a stream-lined design that will not stress a local network. A real-time Maintenance Dashboard allows for full visibility of a facility and its machine maintenance needs, throughout the whole organization. Designed hand-in-hand with eNET customers to provide the most important CMMS tools, without the clutter of unnecessary extras found in legacy CMMS systems.</p>nn<p>Schedule or prioritize today's maintenance needs or even weekly, monthly and yearly preventative maintenance projects. eNETMD also offers an email server with automated notifications to improve communication within a maintenance department. Get control of maintenance planning and use eNETMD to minimize maintenance-related machine downtime on the shop floor. The first seat of eNETMD is $500, with additional seats available for $250.</p>n products/enetmed-cmms-maintenance-dashboard-software 27233 product Millhog Cutter Blades 2018-03-07 17:32:09 2018-03-07 Milling 11431 Pipe beveling cutting blades produce any angle of welding end prep A wide range of cutter blades for their full line of portable pipe beveling machines that pull a thick chip without cutting oils to promote high weld integrity has been introduced by Esco Tool. Esco Millhog cutter blades feature sharp edges and a radical chip breaker that can bevel the pipe OD, flat face and bore the ID sumultaneously without cutting oils. Milling Cutters legacy/product_images/Esco MILLHOG Cutter Blades.jpg <p>A wide range of cutter blades for its full line of portable pipe beveling machines that pull a thick chip without cutting oils to promote high weld integrity has been introduced by Esco Tool. Esco MILLHOG cutter blades feature sharp edges and a radical chip breaker that can bevel the pipe OD, flat face and bore the ID sumultaneously without cutting oils. </p>nn<p>Available in 37-1/2° and 30° standard OD angles or any angle of prep from 10°, plus compound bevels, they are made from T-15 tool steel and are TiN-coated for extended blade life or are hard lube for superior heat resistance and longer blade life on highly alloyed materials.</p>nn<p>Ideal for heavy-wall pipe made of Super Duplex stainless steel, P-91, and other hard super-alloys, Esco Millhog cutter blades mount securely in the tools using the EscoLockwedge-style rigid blade lock system. These cutter blades are available for the entire line of Millhog pipe milling end prep tools for tube and pipe from 0.5" ID to 36" OD.</p>n products/millhog-cutter-blades 27232 product Level Master Wireless 2018-03-07 17:22:54 2018-03-07 People & Companies 38068 New wireless machine tool table leveling device BIG KAISER announced its new Level Master Wireless, a high-precision device for the leveling of machine tool tables. The Level Master Wireless adds wireless connectivity to enable leveling information to be read from a separate display device, making it easier to ensure that a precision level is correctly achieved. Machine Tool Maintenance/Remanufacture legacy/product_images/BIGKaiserLevelMasterWireless (1).jpg <p>BIG KAISER announced its new Level Master Wireless, a high-precision device for the leveling of machine tool tables. The Level Master Wireless adds wireless connectivity to enable leveling information to be read from a separate display device, making it easier to ensure that a precision level is correctly achieved. </p>nn<p>The detector supports an accuracy of up to 0.01mm/1m and allows simultaneous measurement with multiple detectors – they can transmit to independent display devices at a range of up to 30m from the measuring point.</p>nn<p>Using a leveling tool will not only make the machining process better, it will also help a machine last. The Level Master Wireless is simple enough for just one operator to use. The device uses optical level sensor technology and includes LED and buzzer indication to notify when leveling is complete. There is also a "low" and "high" mode switch for rough and finish adjustments.</p>nn<p>Included tools with the Level Master Wireless are an aluminum box for storage, alkaline batteries, device manual, a guarantee certificate and an inspection sheet.</p>n products/level-master-wireless 27231 product Tumble Brite EP-13 Mild Burnishing Compound 2018-03-07 17:14:28 2018-03-07 Deburring 23705 Burnishing compound is ideal for mass finishing Madison Chemical introduces Tumble Brite EP-13, a mild burnishing compound for mass finishing operations. Compared to other alkaline products, Tumble Brite EP-13 decreases burnishing time while cleaning oils and removing oxide and scale, producing a smooth surface with excellent bright appearance and luster. Burnishing Tools|Deburring Tools & Equipment legacy/product_images/MadisonTumbleBrite.jpg <p>Madison Chemical introduces Tumble Brite EP-13, a mild burnishing compound for mass finishing operations. Compared to other alkaline products, Tumble Brite EP-13 decreases burnishing time while cleaning oils and removing oxide and scale, producing a smooth surface with excellent bright appearance and luster. It provides excellent lubricity, controlled foam, and it reduces excessive media-to-media wear, making it ideal for vibratory or barrel operations.</p>nn<p>With a pH of 3.0 to 3.5, and a specific gravity of 1.08, the compound does not contain nitrite, phosphorus or silicate, and is safe to use on stainless steel, ferrous, aluminum, zinc, copper and brass alloys, as well as for deburring operations. When not rinsed, it provides short-term rust protection for normal operations of steel media. </p>nn<p>Tumble Brite EP-13 may be used in vibratory applications in a dilution of 0.5 to 2.0 percent volume in water. In barrel equipment, the recommended dilution is 1.5 to 3.0 percent volume in water. When used in "closed" barrels, the barrel must be vented. Madison Chemical representatives provide application assistance to ensure product efficacy in a variety of applications and operations. </p>nn<p> </p>n products/tumble-brite-ep-13-mild-burnishing-compound 27226 product nLIGHT Light Sources are Available on 900 Series Fiber Lasers 2018-03-06 18:57:58 2018-03-06 Laser Cutting 9133 CI laser systems now available with nLIGHT light sources Cincinnati Inc.'s (CI) fiber lasers are available with high-performance light sources from nLIGHT. The new partnership combines nLIGHT's advanced laser technology with CI's laser cutting systems to provide job shops and OEMs with the ability to cut reflective "red" metals. The nLIGHT light sources are available on CI's 900 series fiber lasers. Laser Machines & Components legacy/product_images/CincyCI_CL_900.jpg <p>Cincinnati Inc.'s (CI) fiber lasers are available with high-performance light sources from nLIGHT. The new partnership combines nLIGHT's advanced laser technology with CI's laser cutting systems to provide job shops and OEMs with the ability to cut reflective "red" metals. The nLIGHT light sources are available on CI's 900 series fiber lasers.</p>nn<p>The 8-kW nLIGHT alta fiber lasers power an array of industrial cutting applications. Proprietary back reflection technology allows cutting of even the most reflective metals like polished stainless, aluminum, brass and copper at full power and stability. Reliable and designed to be serviced onsite, the nLIGHT alta family of fiber lasers delivers maximum uptime and withstands harsh environments.</p>nn<p>"These light sources are a jump forward in fiber optic laser cutting technology," said Troy Wilson, product manager for cutting products, Cincinnati Inc. "Red metal cutting is historically difficult due to reflection, which causes most systems to shut down. Systems with the nLIGHT technology are able to absorb the reflection and continue running with no error messages or operator intervention. This is a huge step forward for fiber optic laser cutting and is the latest evidence of CI's commitment to advancing machine tool technology."</p>n products/nlight-light-sources-are-available-900-series-fiber-lasers 27225 product Micro Burraway Series of Deburring Tools 2018-03-06 18:52:17 2018-03-06 Medical 1762 New line of microscale deburring tools Cogsdill introduces a new line of micro deburring tools. The new Micro Burraway series of tools will deburr both sides of holes ranging in diameter from 0.040" (1.00mm) to 0.092" (2.33mm). Deburring Tools & Equipment|Medical legacy/product_images/CogsdillMicroBurraway.jpg <p>Cogsdill introduces a new line of micro deburring tools. The new Micro Burraway series of tools will deburr both sides of holes ranging in diameter from 0.040" (1.00mm) to 0.092" (2.33mm).</p>nn<p>"The demand for deburring smaller and smaller holes keeps increasing", said Cogsdill vice president of sales and marketing, Don Aycock. "Applications ranging from medical parts, to automotive parts, to electronics, and everything in between, are driving the sizes of holes smaller and smaller. Materials can include aluminum, steel, stainless steel, titanium and even composites. These holes frequently need to be deburred on both sides as well."</p>nn<p>The Micro Burraway line features replaceable cartridges which include the arbor and blade, and a holder which accommodates all the different cartridges. Micro Burraway tools are available from stock.</p>n products/micro-burraway-series-deburring-tools 27224 product 2-axis Smart Master Machinist Level and Inclinometer 2018-03-06 18:41:59 2018-03-06 Machining (CNC) 38039 2-Axis SMART Machinist Level Speed up CNC alignments Traditionally, leveling and alignment of a CNC machine are time-consuming and cumbersome tasks with tedious repetition on going back-and-forth checking bubble" position in-between tiny graduation lines. This monotonous trial-and-error alignment task promotes boredom that often succumbing maintenance engineers to resort for compromising works. All these issues are now a thing of the past with Digi-Pas 2-axis Smart Master Machinist Level and Inclinometer.