Products

The two-press production cell uses a centralized control station which sets the operating parameters of both presses and controls the action sequences of both FANUC robots. All equipment in the cell is automatically updated with new process parameters when changing between products. n

Users can choose between the climb or conventional cutting methods and define the contact point between the tool and the workpiece, e.g. in the middle of the flute. This is relevant for non-ball cutters like chamfer mills where careful control over the cutting conditions creates chamfered edges with a high quality finish.

Integrated into the Rafinex solution, the ModuleWorks software generates highly automated, collision-free toolpaths for PBF. The workflow enables users to quickly program resilient, high-performance parts for production where expert knowledge of the manufacturing process is not required. The pre-defined parameters assist engineers in optimising the workpiece geometry for the PBF process to generate a toolpath and NC code that automatically minimises material waste.

The measurement targets are distributed uniformly at intervals of approx. 100 millimetres across the entire Target-Net. The Target-Net itself measures 1500 x 2500 millimetres and has in total approx. 300 measurement targets. Thanks to the high measurement target density, several scans can be performed very quickly from different perspectives.

Via the sensor infrastructure and intelligent, as well as integrated and manufacturer-independent communication, the traffic and order management software NAiSE Traffic analyses the flow of traffic and goods in intralogistics applications, in real-time. The software coordinates and controls traffic involving all parties – humans and industrial trucks such as AGV systems or forklifts. As a result, operators have a complete, manufacturer-independent material flow automation solution.

As with other tool systems, high-performance reaming systems are also subject to demanding requirements. In addition to high process reliability, long tool life and low tool costs, modern reaming tools must fulfil further criteria. These include, among other things, the modularity of the tools. While machining with an HSS reamer is partially limited in this respect, modern reaming systems can be improved by replaceable heads with carbide inserts, modular tool lengths and various adjustment options. These include, for example, µ-accurate adjustment of concentricity and runout. Precise concentricity of the reaming inserts is the path to success. In practice, this should be within 5 µm.

The modular system has a selection of tool holders for turrets and other tool carrier interfaces based on common machine types. The matching grooving tool holders with integral coolant supply allow height adjustment of the cassettes and their mounting in the normal or overhead position, on the left or right of the holder.

The nine-edged milling systems M911, M913 and M928 are stocked in cutting widths from 1.5 mm (0.059") to 3 mm (0.118") as standard. The maximum milling depth is 3.5 mm (0.138") (M911), 4.5 mm (0.177") (M913) and 6.5 mm (0.256") (M928). The inserts are available with different coatings to suit the material to be machined. Due to its mass, the solid carbide tool shank ensures vibration damping during milling. All variants of the tool shanks are equipped with an internal coolant supply.

Horn has revised the clamping of the S224 type indexable insert for use in Swiss-type lathes. In order not to have to remove the holder for indexing or changing the insert, the Horn engineers relocated the clamping screw to the side. Clamping now takes place via a camshaft. This allows the insert to be clamped quickly at either side of the holder without having to remove it.

The VTS SF-45 acquires a variety of tool dimensions in a single instant using the principle of shadow projection where an illuminated objects projects its shadow onto the camera. These measurements include tool length, static and dynamic tool diameter, the tool run-out and cutting-edge radius. With a resolution of 0.1 µm, the VTS enables measurement of tools with diameters as small as 10 µm with repeatability of 0.2 µm, providing a higher level of accuracy than touch probes or lasers in small applications.n

Die flipping hoist rings are available in both inch and metric dimensions as a standard or Lift-Check™ style that features a proprietary hex head bolt with Go / No-Go identification. The rings are CE Certified and constructed of alloy steel with a black oxide body and zinc plated (gold) shackle. All the rings are made in the USA, magnetic particle inspected, conform to ASME B30.26 and MIL-STD-209, and feature a 5:1 strength factor.

The new grade is Walter's response to the upwards trend towards milling steel with difficult machining properties and wear-resistant stainless steel, such as found in applications in the energy and aviation industries. WSM35G meets the most stringent requirement for process reliability, which is highly valued in the automotive sector, and is also suitable for general mechanical engineering applications.