Prototyp Endmills with Safe-Lock Clamping System

October 13, 2012
Prototyp Endmills with Safe-Lock Clamping System

Walter USA LLC has announced the availability of the Haimer Safe-Lock clamping system with specially modified Walter Prototyp solid carbide mills.

The problem of pull-out or micro-creep is prevalent in high speed machining applications and when working with difficult to machine materials like Titanium and Inconel. Conventional chucks are not fully capable of preventing this effect, not even when using the highest clamping forces. That's where the Safe-Lock clamping solution comes"

With the aid of special spiral grooves ground into the tool shank, the Safe-Lock's carrier elements, in addition to friction locking in the chuck, provide positive locking as well as high precision clamping. Also, Safe-Lock's optional cooling channels, included with all Safe-Lock shrink fit chucks, bring coolant directly to the cutting edge, extending tool life by as much as 100 percent. As a result of these factors, solid carbide end mills from Walter Prototyp with Safe-Lock allow users to benefit from maximum cutting parameters, and provide for the highest possible cost efficiencies that the tool and machine have to offer. This is true both for roughing as well as for finishing operations. Walter Prototyp end mills with Safe-Lock, available in 12 to 40mm diameters are able to increase productivity, provide run out accuracy, boost tool life and ensure extremely high levels of precision while drastically reducing scrap—vital for expensive workpieces so often encountered in high speed, high performance machining.

Solid carbide end mills from Walter Prototyp with Safe-Lock grooves are available through the Walter Xpress Service. This service was created for a defined range of special tools, where the delivery times are a maximum of two weeks.

Related Glossary Terms

  • chuck

    chuck

    Workholding device that affixes to a mill, lathe or drill-press spindle. It holds a tool or workpiece by one end, allowing it to be rotated. May also be fitted to the machine table to hold a workpiece. Two or more adjustable jaws actually hold the tool or part. May be actuated manually, pneumatically, hydraulically or electrically. See collet.

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • shank

    shank

    Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.

Additional Products from Walter USA LLC

Walter has introduced the Walter Prototyp Paradur Short Chip HT blind hole tap, designed to increase process reliability and quality when tapping long-chipping high tensile (HT) strength steels.

Walter USA LLC has unveiled the new Walter Titex reamers.

Walter USA LLC has introduced the new Tiger̢蠉ã¢tec Silver Turning for steel turning applications.

Walter has introduced E47, the versatile new counterboring insert geometry designed for use with the Walter BoringMEDIUM and Walter BoringMAXI tooling systems.

Walter USA LLC has announced that its Tiger-tec Silver for Turning product line has fielded four new cutting tool insert geometries: the RP5 for roughing, the MP5 for medium machining, the MP3 for low carbon steels, and the FP5 for finishing.

Walter USA LLC has introduced a new series of ceramic inserts directed at machining high-temp alloys such as Inconel, Waspalloy and Stellite.

Walter USA LLC has unveiled the latest version of the Walter Prototyp Paradur Eco Plus blind hole tap, a versatile performer that also offers long tool life plus enhanced reliability.

Walter USA LLC has announced that Tiger-tec Silver, its high-performance aluminum oxide coating that has been boosting the productivity of its milling and turning inserts, is now available for its Xtra-tec Insert Drills as well.

Walter USA LLC has introduced the Walter Prototyp Proto-max Inox, a solid carbide end mill that typically boosts stainless steel machining performance by as much as 50 percent when compared with conventional, universal solid carbide end mills.

Walter USA LLC has introduced Blaxx, a new shoulder mill that reportedly combines precision, high metal removal rates and process reliability in a single tool, with a high-gloss black finish that is both wear and corrosion resistant.

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…