Prototyp Prototex Tap

April 01, 2014
Prototyp Prototex Tap

Walter USA LLC has unveiled its new Prototex HP-P, a high-performance tap that can handle the demands of large batch sizes and mass production. Targeted at steel applications from 600-1250 N/mm2 (175-300 HB), the three versions of Prototex HP-P feature HSS-E or HSS-E-PM substrates, TiCN or TiCNX coatings for heightened wear resistance, an optimized spiral point, and a through coolant design. Thanks to features like these the Prototex HP-P is able to deliver high tool life for a tap in steel (175-370 HB). This in turn results in reduced tool costs and, because of fewer tool changes, it also results in less machine downtime.

Walter supplies three different versions of the Prototex HP-P, each optimized for a particular set of applications. The Prototex HP-P (1) has a substrate of HSS-E-PM and a TiCN coating and is particularly effective in unstable conditions. HP-P (2) has an HSS-E substrate with a TiCNX coating and delivers high tool life under normal conditions. The HP-P (3) features an HSS-E-PM substrate and TiCNX coating and can deliver exceptional tool life under good conditions, according to the company. The Prototex HP-P is available via quotation through Walter's Specials Department.

Related Glossary Terms

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • tap

    tap

    Cylindrical tool that cuts internal threads and has flutes to remove chips and carry tapping fluid to the point of cut. Normally used on a drill press or tapping machine but also may be operated manually. See tapping.

  • titanium carbonitride ( TiCN)

    titanium carbonitride ( TiCN)

    Often used as a tool coating. See coated tools.

  • wear resistance

    wear resistance

    Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.

Additional Products from Walter USA LLC

New Prototyp Prototex Eco Plus from Walter is a through-hole tap that delivers superior performance and tool life, according to the company.

With the launch of its new website, Walter has provided a new virtual tool titled Product Code Search, an online search function for Walter tools which uses the name or order number of the tools as the search criteria.

Walter USA LLC has unveiled a series of new inserts to its Walter Xtra-tec Point Drill lineup, which reportedly provide the optimal drilling solution for the heat exchanger industry.

Walter USA LLC has expanded its line of Walter Blaxx milling cutters with the introduction of the F5138, the first helical flute cutter in the Blaxx family.

Walter USA LLC has introduced Walter Cut UD4, a new insert geometry for radial grooving and groove turning in the automotive and general metalworking industries that delivers maximum process reliability, optimal chip formation, high levels of productivity and reduced tooling costs.

Walter has expanded its line of Walter Titex X-treme DM high performance micro drills with eight new models, in drilling depths ranging from 2xD to 30xD.

Walter USA LLC has announced a series of new insert geometries for turning that bring higher levels of productivity to a range of difficult applications.

Walter has introduced Tiger-tec Silver ISO K inserts, designed to boost performance and reliability in the machining of gray cast iron, ductile iron, and higher strength steel alloys under difficult conditions.

Walter USA LLC has unveiled the Walter Global Productivity System (Walter GPS).

Walter has introduced the Walter Prototyp Paradur Short Chip HT blind hole tap, designed to increase process reliability and quality when tapping long-chipping high tensile (HT) strength steels.

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