Walter says its double-sided ISO indexable inserts with RP7 geometry provide maximum process reliability in rough turning by combining a ground contact surface with an optimized profile that has a tailored protective chamfer to guard against fracturing. The RP7 benefits from a new design that features a specially designed T-land for protection against chipping, aground seating surface, center curve design for extra cutting edge strength and a deeper chip groove that enables higher feed rates.
This geometry offers an alternative to the Walter MP5/RP5 geometry when a more robust cutting edge is required. It is particularly suited to working on applications that include heavily interrupted cuts or forged parts with variable machining depths, and is also ideal for roughing steel materials.
In addition, the inserts’ Tiger·tec Silver coating technology extends tool life, thereby lowering new tool investment costs. Costs are also significantly reduced by having a two-sided insert, providing double the standard number of cutting edges on each indexable insert in comparison to the usual single sided insert typically used for heavily interrupted roughing cuts. These features, in conjunction with the new optimized geometry, make the new RP7 inserts the productive solution for rough turning applications.
The new RP7 geometry is available in the four basic shapes; CNMG, SNMG, TNMG and WNMG, and in grades WPP10S, WPP20S and WPP30S, and now in the extra tough grade WKP30S for applications requiring maximum toughness.
Replaceable tool that clamps into a tool body, drill, mill or other cutter body designed to accommodate inserts. Most inserts are made of cemented carbide. Often they are coated with a hard material. Other insert materials are ceramic, cermet, polycrystalline cubic boron nitride and polycrystalline diamond. The insert is used until dull, then indexed, or turned, to expose a fresh cutting edge. When the entire insert is dull, it is usually discarded. Some inserts can be resharpened.
Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.
The MC377 Advance, with protective chamfer, corner radii, and center cutting edge, can be used for chrome-nickel and steel materials, as well as titanium. The MD377 Supreme is a solid carbide milling cutter with a corner radius and central internal coolant engineered for titanium machining.
The MC128 Advance boasts a wide diameter range of 1/4 -3/4 in. (2-25 mm) with a TiAIN coating for universal use. WJ30TF grade is available for ISO materials P, M, K, and S. The MC128 Advance is well suited for die and mold work as well as general metalworking. The MD128 Supreme provides 64% more…
With this new tool, V or D-style inserts with just two cutting edges and lower stability (ISO VBMT, VCMT, DCMT) are replaced with triangular cutting inserts with three cutting edges and high stability. These three-edged inserts allow for a 50° undercut angle, ideal for profiling operations. Since…
The Walter MD838 Supreme (conical version) has an effective radius of 250-1000 mm, a corner radius of 0.5 - 4.0 mm and is available in diameters of 6-16 mm. Walter also offers a version of this tool with ConeFit exchangeable head. The MD839 Supreme (tangential version) has an effective radius of…
High tool life is achieved thru WEP10C coated cermet grade with multilayer TiCN TiAlN PVD coating and fine cermet micro grain. The combination of edge preparation and grade also ensures dimensional stability over long periods of time, which boosts productivity in mass production
The unique TiAlN-Al2O3 multilayer coating system makes the WSP45G both hard and tough, and thus extremely resistant to abrasive wear and high temperatures, with controlled residual stresses and less flank wear, all boosting tool life. A special mechanical post-treatment improves hairline crack…
Enhancements to the Xtra·tec XT M5130 milling cutter, including a new clearance angle of 7° have added to this universal tool's existing benefits of high performance, high surface quality, exceptional reliability and safety, and outstanding versatility. The M5130 handles a wide array of…
Accure·tec adaptors are ideally suited for the Walter Xtra·Tec® XT milling cutter range. This makes the system highly versatile. For example, for components with deep cavities in aircraft construction and aerospace industry in general, as well as the automotive, energy, die/mold, and general…
The Xtra·tec XT M5012 is highly cost-effective thanks to inserts being offered in a fully ground configuration for maximum precision, or fully sintered configuration for maximum cost efficiency. The bodies are offered in either ScrewFit or shell mount and with two pitches for different applications.
The M5137 Xtra·tec® XT boasts reduced process costs thanks to its Tiger·tec® coating and six cutting edges per indexable insert. This translates to simple tool selection and low cutting material costs, and highly cost-effective operation due to low unit costs.
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