Walter has introduced single-sided indexable inserts with new HU5 geometry. These HU5 inserts can dramatically boost productivity particularly in rough machining of stainless steels and heat-resistant superalloys and secondarily in steel. They are typically used in machining AISI 316 material, Inconel 718 and titanium.
The main cutting edge, which is protected by a negative chamfer, prevents insert fractures when machining hard scales and heat affected zones and thus optimizes insert performance in forged parts. Components with interrupted cuts and other demanding machining operations benefit as well.
Compared to double-sided negative inserts, HU5 has a large seating surface. This increases stability and permits greater cutting depths, feed rates, and metal-removal rates. In addition to the stable seating, the key factor in this improved productivity is the combination of HU5 geometry and Walter’s Tiger·tec Silver grades. This combination leads to increased tool life up to 75%.
With HU5 geometry, the curved cutting edge and deep chip groove produce low cutting forces even at high feed rates, reducing heat buildup. The variable rake angle at the corner radius allows for lower cutting forces and increases tool life. Available in grades WPP10S, WPP20S, WMP20S, WSM20S and WSM30S, the HU5 geometry rounds out the extensive Walter product range in the areas ISO S and M, leading to a total of 12 insert shapes in six grades.
Angle of inclination between the face of the cutting tool and the workpiece. If the face of the tool lies in a plane through the axis of the workpiece, the tool is said to have a neutral, or zero, rake. If the inclination of the tool face makes the cutting edge more acute than when the rake angle is zero, the rake is positive. If the inclination of the tool face makes the cutting edge less acute or more blunt than when the rake angle is zero, the rake is negative.
Stainless steels possess high strength, heat resistance, excellent workability and erosion resistance. Four general classes have been developed to cover a range of mechanical and physical properties for particular applications. The four classes are: the austenitic types of the chromium-nickel-manganese 200 series and the chromium-nickel 300 series; the martensitic types of the chromium, hardenable 400 series; the chromium, nonhardenable 400-series ferritic types; and the precipitation-hardening type of chromium-nickel alloys with additional elements that are hardenable by solution treating and aging.
The MC377 Advance, with protective chamfer, corner radii, and center cutting edge, can be used for chrome-nickel and steel materials, as well as titanium. The MD377 Supreme is a solid carbide milling cutter with a corner radius and central internal coolant engineered for titanium machining.
The MC128 Advance boasts a wide diameter range of 1/4 -3/4 in. (2-25 mm) with a TiAIN coating for universal use. WJ30TF grade is available for ISO materials P, M, K, and S. The MC128 Advance is well suited for die and mold work as well as general metalworking. The MD128 Supreme provides 64% more…
With this new tool, V or D-style inserts with just two cutting edges and lower stability (ISO VBMT, VCMT, DCMT) are replaced with triangular cutting inserts with three cutting edges and high stability. These three-edged inserts allow for a 50° undercut angle, ideal for profiling operations. Since…
The Walter MD838 Supreme (conical version) has an effective radius of 250-1000 mm, a corner radius of 0.5 - 4.0 mm and is available in diameters of 6-16 mm. Walter also offers a version of this tool with ConeFit exchangeable head. The MD839 Supreme (tangential version) has an effective radius of…
High tool life is achieved thru WEP10C coated cermet grade with multilayer TiCN TiAlN PVD coating and fine cermet micro grain. The combination of edge preparation and grade also ensures dimensional stability over long periods of time, which boosts productivity in mass production
The unique TiAlN-Al2O3 multilayer coating system makes the WSP45G both hard and tough, and thus extremely resistant to abrasive wear and high temperatures, with controlled residual stresses and less flank wear, all boosting tool life. A special mechanical post-treatment improves hairline crack…
Enhancements to the Xtra·tec XT M5130 milling cutter, including a new clearance angle of 7° have added to this universal tool's existing benefits of high performance, high surface quality, exceptional reliability and safety, and outstanding versatility. The M5130 handles a wide array of…
Accure·tec adaptors are ideally suited for the Walter Xtra·Tec® XT milling cutter range. This makes the system highly versatile. For example, for components with deep cavities in aircraft construction and aerospace industry in general, as well as the automotive, energy, die/mold, and general…
The Xtra·tec XT M5012 is highly cost-effective thanks to inserts being offered in a fully ground configuration for maximum precision, or fully sintered configuration for maximum cost efficiency. The bodies are offered in either ScrewFit or shell mount and with two pitches for different applications.
The M5137 Xtra·tec® XT boasts reduced process costs thanks to its Tiger·tec® coating and six cutting edges per indexable insert. This translates to simple tool selection and low cutting material costs, and highly cost-effective operation due to low unit costs.
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