Walter has introduced Tiger-tec Silver HU6, a round insert with a new geometry, specifically developed for medium and heavy-duty roughing of solid railroad wheels and other forged parts. Large chip build-up is a common problem particularly when turning the inner profile of a railroad wheel, with the chips often failing to break as desired. Productivity and tool life both suffer as a result. Tiger-tec Silver HU6 was developed to address these chip control problems, and field tests at wheel manufacturers have shown that this new Walter insert provides up to 40 percent longer tool life.
The key innovation is the insert's geometry, featuring specially formed chip dimples for ideal chip formation, facilitating chip breaking in the required area. This new round insert benefits from Walter's Tiger-tec Silver coating which enhances cutting speed, reliability and tool life. The inserts are available in four different grades: three for steel and one for cast iron machining. Insert diameter selection ranges from 10 to 32mm. This combination of coating and geometry, with its specially designed chip breaker and strong cutting edge for process reliability in heavy and interrupted cuts, boosts the productivity of heavy-duty roughing operations, such as railway vehicle manufacturing, generator and turbine manufacturing, and forged components in general.
In addition, Walter Capto turning toolholders can be used with the HU6. This interface enables quick tool changes and easily handles the transfer of large forces.
Tangential velocity on the surface of the tool or workpiece at the cutting interface. The formula for cutting speed (sfm) is tool diameter 5 0.26 5 spindle speed (rpm). The formula for feed per tooth (fpt) is table feed (ipm)/number of flutes/spindle speed (rpm). The formula for spindle speed (rpm) is cutting speed (sfm) 5 3.82/tool diameter. The formula for table feed (ipm) is feed per tooth (ftp) 5 number of tool flutes 5 spindle speed (rpm).
Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.
Walter has introduced new PCBN grades for improved turning of hardened steel up to 65 HRC. These grades (WBH10C, WBH10 and WBH20) provide users with an array of benefits. High-quality surface finish due to unique new wiper geometry (MW2) and long tool life with the new TiAlSiN-coated grade (WBH10C…
Walter has announced the introduction of the TC117/TC217 Advance cut taps for high threading productivity in a wide range of different materials. The Advance lineup is one of the three categories to Walter threading tools.
Walter has added two new cast iron insert grades to its Perform Line family of turning tools, the WKV10 and WKV20. These new negative geometry grades are versatile, cost-effective inserts and are ideal for those who machine small or medium batch sizes. These new grades in the Perform Line…
Walter has added indexable inserts to the range of products available via the Walter Xpress fast delivery service. Previously the special custom solutions available with Walter Xpress had been limited to round tools and tools that hold indexable inserts.
Walter has introduced its next generation of milling tools: the Xtra·tec XT (Xtended Technology). Designed to achieve increased productivity and process reliability, this new generation of milling cutters is being launched with initial offerings of shoulder milling cutters and a facemilling cutter…
Walter has expanded its milling program with additions that allow the universal, square system inserts of its versatile M4000 milling line to be used in its F2010 program, which is a milling family that utilizes a replaceable and adjustable cartridge.
Walter has introduced the D3120, an indexable insert drill built to provide trouble-free drilling in virtually all conditions. It features square positive indexable inserts with four cutting edges, enabling it to reduce cost per cutting edge.
Walter has expanded its Tiger·tec Gold line of indexable inserts with the addition of the WMP45G grade made specifically to handle the challenges of turbine blade machining. The new WMP45G grade, available as round indexable inserts for the F2334R copy milling cutter, is for facemilling and copy…
Walter has introduced the DC150 Perform 5 × Dc drill, a versatile and cost-effective solid-carbide drill that can be used universally with all materials and with a broad range of workpieces. Like the others in the DC150 Perform Line, the new drill is suitable for use anywhere small and medium batch…
The Walter Cut MX grooving inserts deliver high levels of flatness and surface quality with their tangentially-mounted arrangement in the G3011/G3021 holders. Four cutting edges per insert multiply user productivity and, if one cutting edge breaks, the other cutting edges remain usable.
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