Walter has introduced the Walter Tiger·tec Silver WPP05S, an extremely wear resistant indexable insert grade that delivers high performance and maximum productivity in steel machining (ISO P), particularly in roughing forged components and long production runs. This is made possible, in part, by the insert's thicker Tiger·tec Silver coating with its optimized aluminum oxide microstructure, and its post-coating treatment that provides greater reliability, increased toughness and reduced downtime to chipping, especially in high-volume production.
Another key design enhancement to the WPP05S insert grade is a new substrate that delivers better resistance to plastic deformation. This is particularly important at higher cutting speeds required for increased productivity. In addition, a thicker cobalt-enriched zone yields greater toughness and process reliability.
Thanks to features like these, the new Walter Tiger·tec Silver WPP05S inserts, available in multiple geometries (MP3, MP5, RP5 and NRF), can reliably operate at high cutting speeds with greater metal removal rates. In addition, field tests have confirmed significantly increased tool life at high speeds.
Aluminum oxide, also known as corundum, is used in grinding wheels. The chemical formula is Al2O3. Aluminum oxide is the base for ceramics, which are used in cutting tools for high-speed machining with light chip removal. Aluminum oxide is widely used as coating material applied to carbide substrates by chemical vapor deposition. Coated carbide inserts with Al2O3 layers withstand high cutting speeds, as well as abrasive and crater wear.
Replaceable tool that clamps into a tool body, drill, mill or other cutter body designed to accommodate inserts. Most inserts are made of cemented carbide. Often they are coated with a hard material. Other insert materials are ceramic, cermet, polycrystalline cubic boron nitride and polycrystalline diamond. The insert is used until dull, then indexed, or turned, to expose a fresh cutting edge. When the entire insert is dull, it is usually discarded. Some inserts can be resharpened.
Walter has introduced the Walter has introduced the M2471, a copy milling cutter with excellent cost efficiency thanks to its high metal-removal rate -- even on low performance machines, coupled with lower cutting material costs resulting from its eight cutting edges (four per side) per insert.…
Walter has unveiled the Walter Cut G1221-P, an innovative grooving boring bar with precision cooling, for recessing and internal grooving. This monoblock boring bar has two coolant holes.
Walter has introduced three new Walter Cut GX Tiger·tec Silver CVD grooving and parting grades—the WKP13S, WKP23S and WKP33S—for use on steel and cast-iron applications. These have been introduced in combination with Walter's geometries UD4, UA4, UF4, RD4 along with plunge grooving and parting…
Walter has introduced the M2136, a multitooth close-pitch finishing cutter that features a high degree of process reliability coupled with superior cost effectiveness, particularly with cast iron, thanks in part to its eight cutting edges per insert. These stable, negative inserts promote not only…
Walter says its new FM5 finishing and RM5 roughing indexable insert geometries deliver optimal cooling, longer tool life, and increased productivity in high-temperature alloy and stainless-steel machining. The new inserts owe their effectiveness, in part, to their "jet guiding geometry,"…
Walter has expanded the capabilities of its popular Walter BLAXX M3024 heptagon milling cutter with new wiper inserts. The inserts, which have two right-hand and two left-hand cutting edges, were specifically developed for the Walter BLAXX M3024, and allow it to be used for finishing operations.
Walter has added to its range of solid-carbide milling cutters with the introduction of its MC232 Perform product line. This versatile, cost-effective new cutter type is available with 2, 3 or 4 flutes, in a diameter range of 1/8 in. to 5/8 in. (2 to 20 mm).
Walter says it has introduced a new and innovative cutting geometry, the MS3, teamed with a new high tech grade, WSM01. The new WSM01 grade, manufactured using the HiPIMS (high-power impulse magnetron sputtering) method, provides extremely smooth surfaces that are characterized by excellent layer…
Walter has expanded the productive and cost effective Walter Titex Perform lineup of TC115/TC216 taps with an array of new sizes. The Perform lineup of products is one of three categories to Walter Titex threading tools. Perform tools are products that provide an economical solution with focused…
Walter has introduced the Walter Cut—Modular System G2612/2622, new SX system tools for deep grooving and parting operations that reportedly save time and cost. Suitable for all machine types, and for grooving and parting-off ranging from small to large diameters, the system allows users to simply…
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