Walter has introduced the Walter Tiger·tec Silver WPP05S, an extremely wear resistant indexable insert grade that delivers high performance and maximum productivity in steel machining (ISO P), particularly in roughing forged components and long production runs. This is made possible, in part, by the insert's thicker Tiger·tec Silver coating with its optimized aluminum oxide microstructure, and its post-coating treatment that provides greater reliability, increased toughness and reduced downtime to chipping, especially in high-volume production.
Another key design enhancement to the WPP05S insert grade is a new substrate that delivers better resistance to plastic deformation. This is particularly important at higher cutting speeds required for increased productivity. In addition, a thicker cobalt-enriched zone yields greater toughness and process reliability.
Thanks to features like these, the new Walter Tiger·tec Silver WPP05S inserts, available in multiple geometries (MP3, MP5, RP5 and NRF), can reliably operate at high cutting speeds with greater metal removal rates. In addition, field tests have confirmed significantly increased tool life at high speeds.
Aluminum oxide, also known as corundum, is used in grinding wheels. The chemical formula is Al2O3. Aluminum oxide is the base for ceramics, which are used in cutting tools for high-speed machining with light chip removal. Aluminum oxide is widely used as coating material applied to carbide substrates by chemical vapor deposition. Coated carbide inserts with Al2O3 layers withstand high cutting speeds, as well as abrasive and crater wear.
Replaceable tool that clamps into a tool body, drill, mill or other cutter body designed to accommodate inserts. Most inserts are made of cemented carbide. Often they are coated with a hard material. Other insert materials are ceramic, cermet, polycrystalline cubic boron nitride and polycrystalline diamond. The insert is used until dull, then indexed, or turned, to expose a fresh cutting edge. When the entire insert is dull, it is usually discarded. Some inserts can be resharpened.
Walter has introduced single-sided indexable inserts with new HU5 geometry. These HU5 inserts can dramatically boost productivity particularly in rough machining of stainless steels and heat-resistant superalloys and secondarily in steel. They are typically used in machining AISI 316 material,…
Walter has expanded its productive and cost-effective Walter Perform lineup of TC115/TC216 taps with an array of new sizes, giving these highly flexible taps an even wider range of application in a variety of materials. They provide an excellent means of cost savings, especially with small and…
Walter has introduced the M4130, a shoulder milling cutter that reduces costs through its ability to use Walter’s universal M4000 system inserts in a variety of different applications. It’s soft cutting action makes the M4130 shoulder milling cutter ideal for roughing operations involving steel,…
The M2028/M2029 octagon facemilling cutters from Walter delivers high feed rates and lower tooling costs for a wide variety of roughing and finishing applications, thanks in large measure to their stable, negative, double-sided inserts that feature 16 cutting edges.
Walter has released the TC620 Supreme thread milling cutter, enabling threading that combines maximum productivity with superior process reliability. Its multiple-row concept with its lower cutting forces not only reduces machine time and wear, but also improves process reliability and handling,…
The DC160 X∙treme Evo Advance solid-carbide universal drill from Walter, features exceptional positioning accuracy. This is achieved with its innovative new thinner web at the point; rapid guidance in the hole due to the advanced positioning of the margins; and high productivity in many different…
Walter has expanded its cost-effective, flexible M4000 milling cutter system with the addition of the new M4791 routing cutter. Capable of plunging in solid material and producing a true flat bottom, the new routing cutters have an application in both lathes and machining centers.
Walter has introduced the Walter BLAXX F5055, a slitting cutter with excellent process reliability, accuracy and tool life. It teams the extremely robust and precise construction of Walter BLAXX with the Walter Cut SX system of inserts.
Walter has introduced the MC319/MC320 Advance Line of solid-carbide milling cutters that have been specially engineered for roughing. The Advance lineup is one of the three categories to Walter milling tools.
Walter has introduced the D4120, an indexable insert drill, (with up to 5 x Dc) that combines superior performance, enhanced precision and cost-effectiveness due to Walter’s technological advancements.
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