Titex X-treme Deep-Hole Drills

May 01, 2014
Titex X-treme Deep-Hole Drills

Walter has expanded its range of tough, reliable and long-life standard solid carbide deep-hole drills with the introduction of the Walter Titex X-treme D40 and the X-treme D50. Previously, the standard range of XD drills reached up to 30xD, with longer tools up to 70xD available as special versions. Now, however, with the introduction of the X·treme D40 and D50 with their 40xD and 50xD drilling depths respectively, that standard range has been significantly increased. Walter's XD technology (XD stands for extremely deep) enables holes to be drilled in one operation without pecking, in steel, cast iron or non-ferrous metals.

Built with the latest production technology, the new X-treme D40 and D50 drills also have an advanced TiALN-tip coating for a long tool life. Additional features include internal coolant channels for optimum heat dissipation and reliable chip evacuation. The latter is also supported by polished flutes. Four margins keep the drill exactly on its intended course. These features ensure a high level of process reliability, even with angled hole exits or cross holes. A high-pressure coolant system is not required to plunge without "coming up for air" a standard system with a coolant pressure of 580 psi (40 bar), such as is integrated in all machining centers, is sufficient.

Typical applications for these diameters are general metalworking, and the hydraulics and automotive industries. Additional diameters, including intermediate sizes, are available as special versions.

Related Glossary Terms

  • centers

    centers

    Cone-shaped pins that support a workpiece by one or two ends during machining. The centers fit into holes drilled in the workpiece ends. Centers that turn with the workpiece are called “live” centers; those that do not are called “dead” centers.

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • flutes

    flutes

    Grooves and spaces in the body of a tool that permit chip removal from, and cutting-fluid application to, the point of cut.

  • metalworking

    metalworking

    Any manufacturing process in which metal is processed or machined such that the workpiece is given a new shape. Broadly defined, the term includes processes such as design and layout, heat-treating, material handling and inspection.

Additional Products from Walter USA LLC

New Prototyp Prototex Eco Plus from Walter is a through-hole tap that delivers superior performance and tool life, according to the company.

With the launch of its new website, Walter has provided a new virtual tool titled Product Code Search, an online search function for Walter tools which uses the name or order number of the tools as the search criteria.

Walter USA LLC has unveiled a series of new inserts to its Walter Xtra-tec Point Drill lineup, which reportedly provide the optimal drilling solution for the heat exchanger industry.

Walter USA LLC has expanded its line of Walter Blaxx milling cutters with the introduction of the F5138, the first helical flute cutter in the Blaxx family.

Walter USA LLC has introduced Walter Cut UD4, a new insert geometry for radial grooving and groove turning in the automotive and general metalworking industries that delivers maximum process reliability, optimal chip formation, high levels of productivity and reduced tooling costs.

Walter has expanded its line of Walter Titex X-treme DM high performance micro drills with eight new models, in drilling depths ranging from 2xD to 30xD.

Walter USA LLC has announced a series of new insert geometries for turning that bring higher levels of productivity to a range of difficult applications.

Walter has introduced Tiger-tec Silver ISO K inserts, designed to boost performance and reliability in the machining of gray cast iron, ductile iron, and higher strength steel alloys under difficult conditions.

Walter USA LLC has unveiled the Walter Global Productivity System (Walter GPS).

Walter has introduced the Walter Prototyp Paradur Short Chip HT blind hole tap, designed to increase process reliability and quality when tapping long-chipping high tensile (HT) strength steels.

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