Walter has expanded its range of tough, reliable and long-life standard solid carbide deep-hole drills with the introduction of the Walter Titex X-treme D40 and the X-treme D50. Previously, the standard range of XD drills reached up to 30xD, with longer tools up to 70xD available as special versions. Now, however, with the introduction of the X·treme D40 and D50 with their 40xD and 50xD drilling depths respectively, that standard range has been significantly increased. Walter's XD technology (XD stands for extremely deep) enables holes to be drilled in one operation without pecking, in steel, cast iron or non-ferrous metals.
Built with the latest production technology, the new X-treme D40 and D50 drills also have an advanced TiALN-tip coating for a long tool life. Additional features include internal coolant channels for optimum heat dissipation and reliable chip evacuation. The latter is also supported by polished flutes. Four margins keep the drill exactly on its intended course. These features ensure a high level of process reliability, even with angled hole exits or cross holes. A high-pressure coolant system is not required to plunge without "coming up for air" a standard system with a coolant pressure of 580 psi (40 bar), such as is integrated in all machining centers, is sufficient.
Typical applications for these diameters are general metalworking, and the hydraulics and automotive industries. Additional diameters, including intermediate sizes, are available as special versions.
Cone-shaped pins that support a workpiece by one or two ends during machining. The centers fit into holes drilled in the workpiece ends. Centers that turn with the workpiece are called “live” centers; those that do not are called “dead” centers.
Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.
Any manufacturing process in which metal is processed or machined such that the workpiece is given a new shape. Broadly defined, the term includes processes such as design and layout, heat-treating, material handling and inspection.
WBH20 is a grade well suited for ISO-H Group of material such as for hard turning applications. WBS10 is well suited for ISO-S materials, specifically nickel-based (such as Inconel), iron-based (such as Udimet) or cobalt-based (such as Hayens).
Available in diameter sizes ranging from 0.562-1.375 in. and 16-42 mm with 2, 3, 4 x Dc, the new drill delivers maximum process reliability with simple and efficient chip removal, two coolant channels and polished flutes. Superior protection against friction is provided by the D3120 hardened and…
The M2471 milling cutter, ideal for the aerospace and energy industries, boasts a high metal-removal rate even on low-performance machines thanks to its soft cutting geometries and positive cutting characteristics. It brings all the benefits of single-sided round inserts to double-sided round…
More cost-effective than comparable systems but just as easy on tools, the AB735 synchronous threading adaptor maximizes tool performance. In addition to the minimized wear, the modular design of the adaptor also contributes to cost-efficiency: Exchangeable front pieces for different thread sizes…
These new grades complement Walter's previously released WBH10C coated CBN and WBH10 and WBH20 CBN grade ideal for high temperature stability in hard metal turning. These inserts also have the option of chip breaker (TM-M2) for trouble shooting and wiper (MW2) for exceptional surface finish…
The MC025 Advance is available in diameters from 1/8-1 in. (1-25 mm). A single grade is offered for universal applications for steel, stainless steel, cast iron and materials with difficult cutting properties as well as its ability to lower inventory costs.The MD025 Supreme solid carbide milling…
Tangentially mounted grooving insert with a robust seating surface also ensures maximum stability. The insert and pocket design features an axial key stop for added stability against the side cutting (axial) forces. Precision cooling on the flank surface is offered as a standard feature for longer…
With the special flute geometry, the chips (swarf) are evacuated effectively. This means that hole depths of up to 12 x Dc can be easily achieved. Oil or emulsion can both be used as a coolant with these drills. For deeper holes beyond 8 x Dc, Walter has also introduced a corresponding line of…
The exceptionally smooth yet hard coating improves surface quality, which, in turn, significantly reduces torque requirements. Intended for blind hole and through hole threads and thread depths up to 3.5 x DN in steel, it has also shown good results in machining cast iron and aluminum. The TC470…
The mill is best suited to machining steel, stainless steel, cast iron, non-ferrous material and materials with difficult cutting properties. This wide range of uses results in lower tooling and administrative costs, as does the fact that its 90° approach angle dramatically decreases the need for…
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