Walter has expanded its line of Walter Titex X-treme DM high performance micro drills with eight new models, in drilling depths ranging from 2xD to 30xD. Thanks to advances in carbide technology, special coatings and design, these new drills are able to outperform conventional micro drilling tools.
Traditionally, gun drills have been predominate over twist drills in micro drilling (i.e., drilling holes with 3mm in diameter or less) applications. Due to micro drilling's high toughness requirements, twist drills could only be manufactured from high speed steel (HSS). As a result, cutting speeds and feed rates were low, the holes had to be constantly cleared of swarf, and process reliability left much to be desired. However, special carbide grades with a high level of toughness are now available which allow the manufacture of thin, long twist drills capable of high cutting parameters.
Walter has equipped its X-treme DM line of micro drills with an array of performance enhancing features, prime among them being internal cooling.
Other features include optimized point geometry with special cutting edge preparation and flute geometry to ensure superior chip formation. These drills also feature special aluminum-titanium nitride coatings that counteract wear and increase tool life and are suitable for ISO material groups P, K, M, N, S and H. These drills can even micro drill titanium in some applications.
Walter Titex X-treme DM micro drills are designed to drill a hole in one operation without pecking, which is another factor in their superior process reliability. Features and benefits like these combine to deliver productivity increases in the 50-100 percent range.
Conditioning of the cutting edge, such as a honing or chamfering, to make it stronger and less susceptible to chipping. A chamfer is a bevel on the tool’s cutting edge; the angle is measured from the cutting face downward and generally varies from 25° to 45°. Honing is the process of rounding or blunting the cutting edge with abrasives, either manually or mechanically.
Available in lengths of 6, 8, and 10 x Dc and boring bar diameters of 1.25, 1.50, and 2.00 in. (32, 40, and 50 mm) with additional sizes and lengths available on request. Capto C6, C8 connections along with HSK100T connections are also offered as standards. The new boring bars feature compact,…
The GD8 geometry has been specifically developed for grooving along the shoulders and grooving of large diameters without interference of the insert with the finished workpiece. The VG8 geometry has been developed for finishing operations behind a collar.
The G4014-P groove turning holder makes it possible to change inserts in the machine – even where space is limited—in particular on long center lathes and multi-spindle machines. As a result, changing inserts is approximately 70% faster.
Walter has launched the new Xtra·tec XT M5008, an indexable high-feed milling cutter in the diameter range of 5/8–2½ in. (16–66 mm) that permits high feed per tooth at low axial depths of cut. Application areas range from pocketing, grooving and surface machining.
Walter has introduced the MU5 double-sided indexable insert for turning operations. The insert can be used universally both for steel forged parts and also for stainless materials.
Walter has introduced the TC410 Advance HSS-E thread former, a versatile new TiN-coated threading tool that’s cost-effective even for small and medium batch sizes. It can be used universally for blind-hole and through-hole threads in most materials having a primary application in ISO material…
Walter has added Walter Capto toolholders and insert widths to its Walter Cut MX grooving system. Capto toolholders feature enhanced rigidity and modularity, while the tapered polygonal shape handles both torsional and bending forces with ease. This interface can be used for lathes and turn/mill…
Walter has introduced the MC232 Perform line of solid-carbide milling cutters. These milling cutters, the latest addition to Walter’s cost-effective Perform product range, feature a corner radius and reduced neck. Solid-carbide milling cutters with corner radii allow improved approaches to…
Walter has introduced the T2713, a universal indexable thread mill suitable for a variety of materials up to 55 HRC. This newest addition to the Walter thread milling system combines the advantages of thread milling with the efficiency of tapping. Due to the smooth cutting and lower cutting forces…
Walter has added PCD grooving inserts to its Walter Cut GX grooving system, the innovative tool technology for grooving and parting off. These new geometries, straight edge (F1) and full radius (M1) excel at grooving in aluminum and titanium alloys, bringing high cutting speed, longer tool life and…
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