Walter has expanded its line of Walter Titex X-treme DM high performance micro drills with eight new models, in drilling depths ranging from 2xD to 30xD. Thanks to advances in carbide technology, special coatings and design, these new drills are able to outperform conventional micro drilling tools.
Traditionally, gun drills have been predominate over twist drills in micro drilling (i.e., drilling holes with 3mm in diameter or less) applications. Due to micro drilling's high toughness requirements, twist drills could only be manufactured from high speed steel (HSS). As a result, cutting speeds and feed rates were low, the holes had to be constantly cleared of swarf, and process reliability left much to be desired. However, special carbide grades with a high level of toughness are now available which allow the manufacture of thin, long twist drills capable of high cutting parameters.
Walter has equipped its X-treme DM line of micro drills with an array of performance enhancing features, prime among them being internal cooling.
Other features include optimized point geometry with special cutting edge preparation and flute geometry to ensure superior chip formation. These drills also feature special aluminum-titanium nitride coatings that counteract wear and increase tool life and are suitable for ISO material groups P, K, M, N, S and H. These drills can even micro drill titanium in some applications.
Walter Titex X-treme DM micro drills are designed to drill a hole in one operation without pecking, which is another factor in their superior process reliability. Features and benefits like these combine to deliver productivity increases in the 50-100 percent range.
Conditioning of the cutting edge, such as a honing or chamfering, to make it stronger and less susceptible to chipping. A chamfer is a bevel on the tool’s cutting edge; the angle is measured from the cutting face downward and generally varies from 25° to 45°. Honing is the process of rounding or blunting the cutting edge with abrasives, either manually or mechanically.
Walter has introduced single-sided indexable inserts with new HU5 geometry. These HU5 inserts can dramatically boost productivity particularly in rough machining of stainless steels and heat-resistant superalloys and secondarily in steel. They are typically used in machining AISI 316 material,…
Walter has expanded its productive and cost-effective Walter Perform lineup of TC115/TC216 taps with an array of new sizes, giving these highly flexible taps an even wider range of application in a variety of materials. They provide an excellent means of cost savings, especially with small and…
Walter has introduced the M4130, a shoulder milling cutter that reduces costs through its ability to use Walter’s universal M4000 system inserts in a variety of different applications. It’s soft cutting action makes the M4130 shoulder milling cutter ideal for roughing operations involving steel,…
The M2028/M2029 octagon facemilling cutters from Walter delivers high feed rates and lower tooling costs for a wide variety of roughing and finishing applications, thanks in large measure to their stable, negative, double-sided inserts that feature 16 cutting edges.
Walter has released the TC620 Supreme thread milling cutter, enabling threading that combines maximum productivity with superior process reliability. Its multiple-row concept with its lower cutting forces not only reduces machine time and wear, but also improves process reliability and handling,…
The DC160 X∙treme Evo Advance solid-carbide universal drill from Walter, features exceptional positioning accuracy. This is achieved with its innovative new thinner web at the point; rapid guidance in the hole due to the advanced positioning of the margins; and high productivity in many different…
Walter has expanded its cost-effective, flexible M4000 milling cutter system with the addition of the new M4791 routing cutter. Capable of plunging in solid material and producing a true flat bottom, the new routing cutters have an application in both lathes and machining centers.
Walter has introduced the Walter BLAXX F5055, a slitting cutter with excellent process reliability, accuracy and tool life. It teams the extremely robust and precise construction of Walter BLAXX with the Walter Cut SX system of inserts.
Walter has introduced the MC319/MC320 Advance Line of solid-carbide milling cutters that have been specially engineered for roughing. The Advance lineup is one of the three categories to Walter milling tools.
Walter has introduced the D4120, an indexable insert drill, (with up to 5 x Dc) that combines superior performance, enhanced precision and cost-effectiveness due to Walter’s technological advancements.
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