Tool Presetters and Software

September 03, 2024
Tool Presetters Designed for Thermal Stability Coupled with High Precision

Lyndex-Nikken, manufacturer and provider of high-performance machine tool accessories and automation, introduces an industry leading lineup of new tool presetters and software from Elbo Controlli Nikken with models: E346BA, E356+, E46B, E46BA, E46BP, E46C, E46CA, E46CX. The presetters are designed with innovative and reliable construction for thermal stability coupled with high precision that is set to transform the CNC industry.

Today, manufacturers and machine shops face several challenges, including time-consuming manual tool setup, machine downtime, lack of product quality, tool wear, material waste, shortage of skilled workers, and inefficiency. Integrating presetters into operations reduces downtime, enhances accuracy, ensures consistency, and improves overall machining efficiency for both mills and lathes.

Building on four decades of unrivalled expertise in precision mechanics and optics, Elbo Controlli Nikken tool presetters by Lyndex-Nikken incorporate custom optical scales and vision systems that are geared for measuring and inspecting cutting tools. Ergonomic and powerful, these tools boost productivity one toolholder at a time.

All Elbo Controlli Nikken presetters use precision ground granite for the base and column, providing the utmost thermal and dimensional stability, making them ideal for the work shop environment. This provides the highest level of repeatability and reproducibility, making these presetters ideal for most tool measuring and inspection applications.

All presetter models feature interchangeable spindles (CAT, BT, HSK, Polygonal Taper, etc.) thereby eliminating the need for adapters which introduce additional error. All units also come with fifty of the most common post processors for today’s CNC controls.

Advanced models incorporate an advanced automatic spindle rotation system with pneumatic engagement, ensuring zero backlash and optimal indexing. This cutting-edge system includes spindle identification, negating operator error and ensuring tools are always measured correctly for the right machine tool taper/size.

For user-friendly operation, the interface and software has been completely redesigned for more intuitive use - resembling a smartphone interface with simple gestures and touch controls. This new presetter operating system streamlines all functions and capabilities on one screen to simplify operations.

“Our new additions to the tool presetter product line support making presetter technology more accessible to machine shops looking to increase spindle time, simplify their operations, and boost efficiency,” said Frank Fullone, General Manager & Presetter Product Manager at Lyndex-Nikken. “By expanding our line of easy-to-use, offline tool setup solution - we are empowering our customers to overcome workforce challenges, reduce set up time, reduce scrap and enhance their overall productivity.”L

Key benefits of each new model of tool presetters include:

  • E236+ – Functional yet simple technology in a bench top model
  • E3 Series (Models: E346+, E346V+, E356+) – A bench top model with innovative design, reliable construction, and versatile functions
  • E346BA – Measure tools in automatic mode, no operator intervention needed
  • E46B Series – A fusion of superior construction and innovative technology, advanced models include automatic single position measurement
  • E46C Series – Measuring complex tools with simplicity of use, advanced models include automatic, multi-step measurement
  • E46LTWA – Equipped with three cameras, offers tool manufacturers the ability to measure all geometric characteristics of tools with maximum precision
  • E68 Series – First and only optical scale in the world that uses natural granite, ensuring a precision and repeatability never seen before (patented)

Related Glossary Terms

  • backlash

    backlash

    Reaction in dynamic motion systems where potential energy that was created while the object was in motion is released when the object stops. Release of this potential energy or inertia causes the device to quickly snap backward relative to the last direction of motion. Backlash can cause a system’s final resting position to be different from what was intended and from where the control system intended to stop the device.

  • computer numerical control ( CNC)

    computer numerical control ( CNC)

    Microprocessor-based controller dedicated to a machine tool that permits the creation or modification of parts. Programmed numerical control activates the machine’s servos and spindle drives and controls the various machining operations. See DNC, direct numerical control; NC, numerical control.

  • toolholder

    toolholder

    Secures a cutting tool during a machining operation. Basic types include block, cartridge, chuck, collet, fixed, modular, quick-change and rotating.

Additional Products from Lyndex-Nikken

The EZ-AutoCart, part of Lyndex-Nikken’s EZ-Automation product line, easily automates CNC machine tending of CNC lathes, mills, and similar machines. The EZ-AutoCart machine tending solution enables machine shops to streamline machine tending with minimal effort; no-code automation empowers…

The MMC collet chuck is precision ground and pre-balanced to 30,000 RPM at G2.5 with runout accuracy of 3 microns at 4 times the diameter – ensuring accuracy and reliability during high-speed operations.

A titanium nitride (TiN) bearing nut improves rigidity as the uniquely designed gold ring reduces collet damage, reduces micro vibration with the collet flange, and eliminates friction with the collet. It improves the cutting rigidity and the quality of the cut compared to traditional collet chucks.

The E346V+ presetter features rigidity and accurate performance due to a ground granite base and column, as well as an electro-welded and de-tensioned steel construction with an ergonomic design. This rugged design helps assure the same perpendicularity accuracy for tools of all sizes. Further…

Unique to Nikken rotary tables is the innovative and patented carbide worm system comprised of a carbide worm screw, ion nitrided worm wheel (HV930), and hardened steel bearing surface (HRC58-60). The V grade solid carbide worm screw helps to ensure high rigidity and virtually eliminates wear.…

As precisely defined per ISO 26623, the Polygon Shank Coupling (PSC) interface features a unique tapered polygon which serves as a main element in torque transmitting, centering, and clamping. With double contact on both face and taper, as well as great cross-sectional strength, this interface is…

Lyndex-Nikken Inc. offers live tools for CNC lathes from Mimatic Tool Systems, with an initial focus on Mazak lathes.

Shrinking and unshrinking tool holders is exceptionally efficient and easy with Lyndex-Nikken Inc.'s latest Shrink Fit Machine, according to the company.

Lyndex-Nikken Inc. offers a wide range of live and static tools for Mori Seiki CNC lathes (NL and DuraTurn series) and multiple-axis Machines (NZ and NT series).

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