X-treme Microdrills

January 12, 2012

Walter LLC has expanded its popular line of Walter Titex X-treme deep-hole micro drills with three new high performance variants: the X-treme M, X-treme DM8 and the X-treme DM12. The designation M stands for "micro" and the D for "deep."

Though used extensively in die and moldmaking, primarily in the drilling of cooling and ventilation holes required, high performance micro drills are also widely employed in the automotive and power generation industries, as well as general machining. Because the X-treme micro drills are so versatile (they can handle material groups ISO-P, M, K and N), they are suitable for these as well as a wide array of other metalworking applications.

The new Walter Titex X-treme M covers drilling depths of up to 5xD, while the DM8 and DM12 are engineered to handle depths of up to 8xD and 12xD respectively. Available in diameters ranging from 2 to 2.95mm, these solid carbide drills have been optimized to ensure an extremely high level of process reliability — particularly important where small diameters are involved. For instance, optimized point geometry ensures precise positioning on entry, while internal cooling and polished flutes with special profiling ensure heat removal and reliable chip removal.

Another key feature is their AlTiN-based coating which maximizes cutting performance and tool life. The X-treme M is coated along the entire useful length of the tool (designated as AML) As with some of the earlier members of the X-treme family, the X-treme DM8 and DM12 have a tip coating (designated as AMP).

Related Glossary Terms

  • flutes

    flutes

    Grooves and spaces in the body of a tool that permit chip removal from, and cutting-fluid application to, the point of cut.

  • metalworking

    metalworking

    Any manufacturing process in which metal is processed or machined such that the workpiece is given a new shape. Broadly defined, the term includes processes such as design and layout, heat-treating, material handling and inspection.

  • profiling

    profiling

    Machining vertical edges of workpieces having irregular contours; normally performed with an endmill in a vertical spindle on a milling machine or with a profiler, following a pattern. See mill, milling machine.

Additional Products from Walter USA LLC

Walter has introduced a reduced weight version of its Walter Precision<sup>MEDIUM</sup> B4031.C with the Walter Capto modular toolholding interface.

Walter USA LLC hasenhanced its versatile family of Xtra-tec Insert Drills with the addition of the Walter Capto clamping system and indexable inserts with Tiger-tec Silver cutting tool material.

Walter has extended its range of pilot drills with addition of the X&middot;treme Pilot 180.

The tough, versatile, and cost effective new Walter Titex DC150 family of solid-carbide drills brings Walter quality and reliability to the gritty world of everyday machining, where older machines, small quantities, and frequent workpiece changes is the order of the day.

Walter has introduced the Walter Prototyp Supreme TC610 and TC611 solid-carbide thread mills, high performance tools that deliver significant increases in thread quality, milling productivity and process reliability while boosting tool life.

Walter has introduced two new indexable insert cartridges for the Walter F2010 facemill.

Walter USA LLC has introduced three new Walter Cut GX Tiger-tec Silver CVD grooving and parting grades, the WKP13S, WKP23S and WKP33S, which are being introduced in combination with Walter's provden geometries UD4, UA4, UF4, RD4 and the plunge grooving and parting geometries GD3 and CE4.

Walter has expanded its Tiger-tec Silver range of indexable inserts with three new ISO P geometries, all possessing a positive cutting edge design.

Walter has added additional sizes and designs to its Walter Cut-SX single-edged grooving system for grooving and parting.

Walter USA LLC has introduced the M4000, a universal milling system that improves production while reducing tooling requirements, thus reducing costs.

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