X-treme Microdrills

January 12, 2012

Walter LLC has expanded its popular line of Walter Titex X-treme deep-hole micro drills with three new high performance variants: the X-treme M, X-treme DM8 and the X-treme DM12. The designation M stands for "micro" and the D for "deep."

Though used extensively in die and moldmaking, primarily in the drilling of cooling and ventilation holes required, high performance micro drills are also widely employed in the automotive and power generation industries, as well as general machining. Because the X-treme micro drills are so versatile (they can handle material groups ISO-P, M, K and N), they are suitable for these as well as a wide array of other metalworking applications.

The new Walter Titex X-treme M covers drilling depths of up to 5xD, while the DM8 and DM12 are engineered to handle depths of up to 8xD and 12xD respectively. Available in diameters ranging from 2 to 2.95mm, these solid carbide drills have been optimized to ensure an extremely high level of process reliability — particularly important where small diameters are involved. For instance, optimized point geometry ensures precise positioning on entry, while internal cooling and polished flutes with special profiling ensure heat removal and reliable chip removal.

Another key feature is their AlTiN-based coating which maximizes cutting performance and tool life. The X-treme M is coated along the entire useful length of the tool (designated as AML) As with some of the earlier members of the X-treme family, the X-treme DM8 and DM12 have a tip coating (designated as AMP).

Related Glossary Terms

  • flutes

    flutes

    Grooves and spaces in the body of a tool that permit chip removal from, and cutting-fluid application to, the point of cut.

  • metalworking

    metalworking

    Any manufacturing process in which metal is processed or machined such that the workpiece is given a new shape. Broadly defined, the term includes processes such as design and layout, heat-treating, material handling and inspection.

  • profiling

    profiling

    Machining vertical edges of workpieces having irregular contours; normally performed with an endmill in a vertical spindle on a milling machine or with a profiler, following a pattern. See mill, milling machine.

Additional Products from Walter USA LLC

WBH20 is a grade well suited for ISO-H Group of material such as for hard turning applications. WBS10 is well suited for ISO-S materials, specifically nickel-based (such as Inconel), iron-based (such as Udimet) or cobalt-based (such as Hayens). 

Available in diameter sizes ranging from 0.562-1.375 in. and 16-42 mm with 2, 3, 4 x Dc, the new drill delivers maximum process reliability with simple and efficient chip removal, two coolant channels and polished flutes. Superior protection against friction is provided by the D3120 hardened and…

The M2471 milling cutter, ideal for the aerospace and energy industries, boasts a high metal-removal rate even on low-performance machines thanks to its soft cutting geometries and positive cutting characteristics. It brings all the benefits of single-sided round inserts to double-sided round…

More cost-effective than comparable systems but just as easy on tools, the AB735 synchronous threading adaptor maximizes tool performance. In addition to the minimized wear, the modular design of the adaptor also contributes to cost-efficiency: Exchangeable front pieces for different thread sizes…

 These new grades complement Walter's previously released WBH10C coated CBN and WBH10 and WBH20 CBN grade ideal for high temperature stability in hard metal turning. These inserts also have the option of chip breaker (TM-M2) for trouble shooting and wiper (MW2) for exceptional surface finish…

The MC025 Advance is available in diameters from 1/8-1 in. (1-25 mm). A single grade is offered for universal applications for steel, stainless steel, cast iron and materials with difficult cutting properties as well as its ability to lower inventory costs.The MD025 Supreme solid carbide milling…

Tangentially mounted grooving insert with a robust seating surface also ensures maximum stability. The insert and pocket design features an axial key stop for added stability against the side cutting (axial) forces. Precision cooling on the flank surface is offered as a standard feature for longer…

With the special flute geometry, the chips (swarf) are evacuated effectively. This means that hole depths of up to 12 x Dc can be easily achieved. Oil or emulsion can both be used as a coolant with these drills. For deeper holes beyond 8 x Dc, Walter has also introduced a corresponding line of…

The exceptionally smooth yet hard coating improves surface quality, which, in turn, significantly reduces torque requirements. Intended for blind hole and through hole threads and thread depths up to 3.5 x DN in steel, it has also shown good results in machining cast iron and aluminum. The TC470…

The mill is best suited to machining steel, stainless steel, cast iron, non-ferrous material and materials with difficult cutting properties. This wide range of uses results in lower tooling and administrative costs, as does the fact that its 90° approach angle dramatically decreases the need for…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…